An insulated exhaust gas conduit system includes a first exhaust gas conduit, a second exhaust gas conduit, a first insulation sleeve, and a second insulation sleeve. The first exhaust gas conduit has a first exhaust gas conduit end portion. The second exhaust gas conduit has a second exhaust gas conduit end portion that is configured to engage with the first exhaust gas conduit end portion. The first insulation sleeve comprising includes a first insulation sleeve and a first insulation sleeve heat shield. The first insulation sleeve insulation layer is disposed around the first exhaust gas conduit. The first insulation sleeve heat shield is disposed around the first insulation sleeve insulation layer. The first insulation sleeve extends beyond the first exhaust gas conduit end portion. The second insulation sleeve includes a second insulation sleeve insulation layer and a second insulation sleeve heat shield.

A breathable, multi-layer exhaust insulation system is provided. The system includes a multi-layer sleeve, wherein the first layer, which is positioned adjacent the exhaust system pipes, is a braided sleeve which may be constructed from high-temperature resistant materials such as e-glass, s-glass, silica or ceramic. Additional braided layers of material may be included, as well. An outside cover of material is preferably a circular knitted fabric that contains glass fibers and resin-based fibers. The knitted fabric forms a tube on the outside of the insulating layers, and may be formed from a core spun yarn, which includes a glass filament core and a high-melt fiber on the wrap. Optionally, the system may also include a perforated or unperforated metal foil layer and/or a tape wrap, and the various components may be configured as desired.

Exhaust insulation systems and methods are described that include multiple layers. In one example, a system includes a base insulation layer covering a portion of an exhaust pipe and a hard outer cover formed from a spirally wrapped knit tape and having a length coextensive with the length of the underlying base insulation layer. The wrapped knit tape outer cover can include successive turns of tape overlapping by 25% to 75%. The knit tape can be impregnated with a thermosetting phenolic resin prior to being wrapped about the pipe.

A sensor table mounting system includes an insulating blanket assembly and a senor table. The insulating blanket assembly is configured to surround an external housing surface of an exhaust aftertreatment component housing. The insulating blanket assembly includes an inner blanket surface, an outer blanket surface, and a first restraint. The outer blanket surface is opposite the inner blanket surface. The first restraint includes a first restraint first end that is fixed to the outer blanket surface. The sensor table includes a platform, a first standoff, a second standoff, a first footing, and a second footing. The first footing is offset from the platform by the first standoff and configured to be coupled to the first restraint. The second footing is offset from the platform by the second standoff and configured to be coupled to the first restraint.

A component of an exhaust system for an internal combustion engine. The component comprises an exhaust system structure having an interior through which exhaust gases flow and an exterior, and a thermal insulating wrap for thermally insulating at least a portion of the exterior of the exhaust system structure. The thermal insulating wrap comprises an aqueous mixture comprising an inorganic binder and inorganic filler particles, and a fabric comprising inorganic fibers. The fabric is impregnated with the aqueous mixture so as to form a pliable binder wrap. The pliable binder wrap is wound completely around at least a portion of the exhaust system structure. It can be desirable for the component to further comprise at least one thermal insulator comprising inorganic fibers, where the thermal insulator is disposed between the pliable binder wrap and the exterior of the exhaust system structure.

A shielding element, which comprises at least two sections that are embodied to be linearly connected to each other in abutting fashion on at least one contact surface so as to enclose a three-dimensionally shaped profile or pipe segment of an exhaust line of an internal combustion engine over a certain length when in use. In order to modify a shielding element of the above-mentioned type while amplifying its effect with other positive properties, it is proposed for the sections of the shielding element to each comprise at least one electrical heating system, which, in an installed position, is thermally directed at the pipe segment that is to be enclosed.

A method of manufacturing a tubular member for an exhaust gas treatment device according to at least one embodiment of the present invention, the tubular member including a tubular main body made of a metal and an insulating layer formed on at least an inner peripheral surface of the tubular main body, the insulating layer containing glass, includes steps of: forming a coating film by spraying a coating liquid for insulating layer formation onto the inner peripheral surface of the tubular main body; and firing the coating film to obtain the insulating layer. The spraying is performed while the tubular main body is rotated with a length direction thereof being a rotation axis.

A component of an electrical system that includes an electrical system component structure and a thermal insulating structure for thermally insulating at least a portion of the electrical system component structure. The thermal insulating structure includes a mixture with an inorganic binder, inorganic filler particles, and water. The thermal insulating structure also includes a fabric with inorganic fibers in the form of a fiber structure. The fabric is impregnated with the mixture so as to form a pliable binder structure. The pliable binder structure is positioned on at least a portion of the electrical system component structure, and the pliable binder structure becomes a rigid binder structure in response to being dried, cured or otherwise hardened.

A shielding element, which comprises at least two sections that are embodied to be linearly connected to each other in abutting fashion on at least one contact surface so as to enclose a three-dimensionally shaped profile or pipe segment of an exhaust line of an internal combustion engine over a certain length when in use. In order to modify a shielding element of the above-mentioned type while amplifying its effect with other positive properties, it is proposed for the sections of the shielding element to each comprise at least one electrical heating system, which, in an installed position, is thermally directed at the pipe segment that is to be enclosed.

Provided are a composite type heat insulator having an excellent heat insulating properties at high temperatures regardless of its thin body, and a method for producing the same. The composite type heat insulator comprises a first and a second cloths composed of silica fibers having a hydroxyl group; and a heat insulating layer sandwiched between the first and the second cloths. The heat insulating layer contains a silica aerogel and silica staple fibers having a fiber length of 0.5 to 5 mm. The heat insulating layer may optionally contain an infrared absorber and/or a film-forming inorganic binder.