F01N2330/20

Article of Manufacture for Securing a Catalyst Substrate

An aftertreatment component for use in an exhaust aftertreatment system. The aftertreatment component comprises an aftertreatment substrate and a compressible material. The compressible material may be formed from a plastic thermoset, a rubberized material, or a metal foil which permits for the selective expansion of the substrate within the compressible material, while also reducing cost and manufacturing complexity. In various embodiments, the aftertreatment substrate and the compressible materials may be formed separately and coupled to each other, or they may be formed concurrently via coextrusion.

EXHAUST FILTER SYSTEM FOR INTERNAL COMBUSTION ENGINES AND METHOD OF USING SAME
20220372901 · 2022-11-24 ·

A device that filters particulate matter from the exhaust stream of an engine includes a supporting structure with an elongate support, and a filter sleeve disposed within an exterior sleeve; a filter sleeve comprising a tubular shaft of filter material, the shaft having an open first end, and a closed second end; an exterior sleeve comprising a tubular shaft that defines an internal cavity that is sized and proportioned to receive the filter sleeve, the tubular shaft having an open first end, and a substantially closed second end, the substantially closed second end having a hole for filtered exhaust gases to pass through; and an attachment member that mounts the exterior sleeve to the supporting structure.

PARTICULATE FILTERS

The disclosure relates to a method of forming a coated monolith article for the treatment of an exhaust gas. The method comprises the steps of: retaining a porous monolith article in a coating apparatus, the porous monolith article comprising a plurality of channels for the passage of an exhaust gas, each channel having a gas-contacting surface; depositing cementitious particles as a dry powder onto the gas-contacting surface of at least some of the channels; and reacting the cementitious particles with a liquid or gaseous reagent in situ within the porous monolith article to provide the coated monolith article.

Article of manufacture for securing a catalyst substrate

An aftertreatment component for use in an exhaust aftertreatment system. The aftertreatment component comprises an aftertreatment substrate and a compressible material. The compressible material may be formed from a plastic thermoset, a rubberized material, or a metal foil which permits for the selective expansion of the substrate within the compressible material, while also reducing cost and manufacturing complexity. In various embodiments, the aftertreatment substrate and the compressible materials may be formed separately and coupled to each other, or they may be formed concurrently via coextrusion.

Article of manufacture for securing a catalyst substrate

An aftertreatment component for use in an exhaust aftertreatment system. The aftertreatment component comprises an aftertreatment substrate and a compressible material. The compressible material may be formed from a plastic thermoset, a rubberized material, or a metal foil which permits for the selective expansion of the substrate within the compressible material, while also reducing cost and manufacturing complexity. In various embodiments, the aftertreatment substrate and the compressible materials may be formed separately and coupled to each other, or they may be formed concurrently via coextrusion.

Honeycomb structure, honeycomb structure type catalyst and production methods therefor

A honeycomb structure prevents catalyst slurry from leaching out when applying a wash coat for making a catalyst supported, ensuring air permeability of the outer portion and in which there is no occurrence of cracking when used as a gasoline particulate filter. The honeycomb structure having: a honeycomb substrate composed of porous partition walls forming a plurality of cells and a porous outer portion; and a resin composition on the outer portion of the honeycomb substrate, wherein the outer portion and the partition walls of the honeycomb substrate are formed of the same material; a porosity of the honeycomb structure is 50% or more; and the resin composition is impregnated into pores of the whole outer portion; and the impregnation depth is equal to the outer portion thickness or a part of the resin composition is impregnated deeper than the outer portion and reaches the cell partition walls.

METHOD

The present disclosure relates to a method for forming a catalyst article comprising: (a) forming a plastic mixture having a solids content of greater than 50% by weight by mixing together a crystalline small pore or medium pore molecular sieve in an H.sup.+ or NH.sub.4.sup.+ form, an insoluble active metal precursor, an inorganic matrix component, an organic auxiliary agent, an aqueous solvent and optionally inorganic fibres; (b) moulding the plastic mixture into a shaped article; and (c) calcining the shaped article to form a solid catalyst body. The present disclosure further relates to a catalyst article, particularly a catalyst article which is suitable for use in the selective catalytic reduction of nitrogen oxides, and to an exhaust system.

Exhaust filter system for internal combustion engines and method of using same
11781455 · 2023-10-10 · ·

A device that filters particulate matter from the exhaust stream of an engine includes a supporting structure with an elongate support, and a filter sleeve disposed within an exterior sleeve; a filter sleeve comprising a tubular shaft of filter material, the shaft having an open first end, and a closed second end; an exterior sleeve comprising a tubular shaft that defines an internal cavity that is sized and proportioned to receive the filter sleeve, the tubular shaft having an open first end, and a substantially closed second end, the substantially closed second end having a hole for filtered exhaust gases to pass through; and an attachment member that mounts the exterior sleeve to the supporting structure.

Method for forming a catalyst article

The present disclosure relates to a method for forming a catalyst article comprising: (a) forming a plastic mixture having a solids content of greater than 50% by weight by mixing together a crystalline small pore or medium pore molecular sieve in an H.sup.+ or NH.sub.4.sup.+ form, an insoluble active metal precursor, an inorganic matrix component, an organic auxiliary agent, an aqueous solvent and optionally inorganic fibres; (b) moulding the plastic mixture into a shaped article; and (c) calcining the shaped article to form a solid catalyst body. The present disclosure further relates to a catalyst article, particularly a catalyst article which is suitable for use in the selective catalytic reduction of nitrogen oxides, and to an exhaust system.

CATALYTIC SUPPORT FOR CATALYSIS PROCESSES
20220250045 · 2022-08-11 ·

A catalytic support for catalysis processes including a main body, at least one conduit made in said main body, said conduit having an inlet portion made on a first surface of said main body and an outlet portion made on a second surface of said main body, said first surface being opposite said second surface said main body includes a plurality of layers at least partially superposed and mutually adherent, said layers forming a plurality of recesses at the intersections and superposition of said layers, said recesses being configured to house particles of at least one catalyst element.