An aftertreatment system for treating constituents of an exhaust gas produced by an engine includes a heater configured to selectively heat the exhaust gas entering the aftertreatment system. An aftertreatment component is disposed downstream of the heater. A gas sensor is disposed downstream of the heater and upstream of the aftertreatment component. The gas sensor comprises a sensing element, and a heating element configured to selectively heat the sensing element to an operating temperature of the sensing element.

A heating system includes at least one electric heater disposed within a fluid flow system and a control device that is configured to determine a temperature of the at least one electric heater based on a model, at least one fluid flow system input, and at least one heater input. The at least one heater input includes at least one physical characteristic of the heating system, the at least one physical characteristic includes at least one of a resistance wire diameter, a heater insulation thickness, a heater sheath thickness, a conductivity, a specific heat and density of the material of the heater, an emissivity of the heater and the fluid flow pathway, and combinations thereof. The control device is configured to provide power to the at least one electric heater based on the temperature of the at least one electric heater.

A method for NOx emission control during start of a vehicle comprising an exhaust aftertreatment system, an engine, and a NOx sensor is provided. The method includes determining a temperature of the NOx sensor; if the determined temperature of the NOx sensor is below a predetermined threshold, initiating heating of the NOx sensor, and performing a preventive action for delaying engine start until a determined temperature of the NOx sensor exceeds or is equal to the predetermined threshold.

A process for controlled heating of a sensor of an aftertreatment system comprising accessing several parameters, including an exhaust mass flow, an outlet temperature, an ambient air temperature, and an ambient air velocity, calculating a temperature of the sensor based on a thermal model and the accessed parameters, comparing the calculated temperature to a threshold temperature, and activating a controlled heating process for the sensor responsive to the calculated temperature being below the threshold temperature. The controlled heating process can include activating a heater to heat the sensor.

Methods, systems, and vehicles that control the temperature of a device included in the vehicle are presented herein. The temperature of the device is controlled by ventilating the device with drivetrain air, such as transmission cooling air. In some embodiments, the device is at a greater temperature than the drivetrain air, which cools the device. In other embodiments, the device is at a lesser temperature than the drivetrain air, which heats the device. The drivetrain air is provided to the device through an exhaust duct coupled to the vehicle's transmission. The drivetrain exhaust air is preferably circulated by the transmission. The transmission may be a continuously variable transmission. The device may be an oxygen sensor that is coupled to an engine exhaust pipe. The oxygen sensor is thermally coupled to the engine exhaust and the engine exhaust pipe, which are at greater temperatures than the transmission exhaust air.

In a control apparatus, a heater adjuster performs a regeneration task of causing a heater to heat a sensing member of a particulate matter sensor to burn particulate matter deposited on the sensing member to thereby remove the particulate matter from the sensing member. The heater adjuster performs a deposition reduction task of maintaining, for a predetermined duration, a temperature of the sensing member at a deposition reduction temperature that reduces additional particulate-matter deposition on the sensing member. The predetermined duration is defined from completion of a regeneration task to a time when an environmental condition around the particulate matter sensor is determined to be stable. The heater adjuster stops the heater from heating the sensing member if a condition determiner determines that the environmental condition around the particulate matter sensor is stable.

An EHC line leakage diagnosis method can operate a heater of an oxygen detector when satisfying one or more conditions of an engine off time, a coolant temperature, and an outside air temperature by a diagnosis controller upon the key-on of the non-operation of an engine, and then, determine the normality or abnormality of a temperature drop using a change in a temperature value of a signal value and the temperature value detected by the oxygen detector after an air pump is driven, and then confirm the leakage of an exhaust line and a line on the rear end portion of an EHC valve of an air line using the number of times of the occurrence of the abnormality of the temperature drop, and can perform the failure diagnosis without generating the exhaust gas by not operating an engine.

A method for NOx emission control during start of a vehicle comprising an exhaust aftertreatment system, an engine, and a NOx sensor is provided. The method includes determining a temperature of the NOx sensor; if the determined temperature of the NOx sensor is below a predetermined threshold, initiating heating of the NOx sensor, and performing a preventive action for delaying engine start until a determined temperature of the NOx sensor exceeds or is equal to the predetermined threshold.

A sensor for detecting electrically conductive and/or polarizable particles, in particular for detecting soot particles, includes a substrate and at least two electrode layers, a first electrode layer and at least one second electrode layer, which is arranged between the substrate and the first electrode layer. At least one insulation layer is formed between the first electrode layer and the at least one second electrode layer and at least one opening is formed in both the first electrode layer and the at least one insulation layer. At least some sections of the opening in the first electrode layer and of the opening in the insulation layer are arranged one above the other, such that at least one passage is formed to the second electrode layer.

A control device of an exhaust sensor comprises a cell temperature detecting part detecting a temperature of the electrochemical cell, a heater control part controlling the heater so that a temperature of the electrochemical cell becomes the target temperature, and a judging part judging whether a water repellency of the protective layer is falling. The judging part judges that the water repellency of the protective layer is falling if a condition for judging abnormality is satisfied. The condition for judging abnormality includes a temperature of the electrochemical cell detected by the cell temperature detecting part falling from the target temperature and a speed of fall of the temperature being faster than a speed of fall of the temperature of the electrochemical cell when the heater is turned off.