Patent classifications
F01N3/0864
Exhaust gas purification catalyst
The present disclosure provides an exhaust gas purification catalyst having an improved Rh activation, which comprises a substrate and a catalyst coat layer formed on the substrate, the catalyst coat layer having a two-layer structure, wherein the catalyst coat layer includes an upstream portion on an upstream side and a downstream portion on a downstream side in an exhaust gas flow direction, and a part or all of the upstream portion is formed on a part of the downstream portion, wherein the upstream portion contains Rh fine particles and Pt, wherein the Rh fine particles have an average particle size measured by a transmission electron microscope observation of 1.0 nm or more to 2.0 nm or less, and a standard deviation σ of the particle size of 0.8 nm or less, and wherein the downstream portion contains Rh.
EXHAUST GAS PURIFICATION APPARATUS
A exhaust gas purification apparatus is provided with: a substrate having a wall-flow structure and including entry-side cells, exit-side cells, and a porous partition; a first catalyst region formed in small diameter pores having relatively small pore diameters among internal pores in the partition; and a second catalyst region formed in large diameter pores having relatively large pore diameters among the internal pores in the partition. The first catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support, while the second catalyst region contains a support and any one or two species of precious metal selected from Pt, Pd, and Rh loaded on the support and other than at least the precious metal present in the first catalyst region.
LEAN NOx TRAP PLUS LOW TEMPERATURE NOx ADSORBER SYSTEM FOR LOW TEMPERATURE NOx TRAPPING
The present disclosure is directed to an emission treatment system for NO.sub.x abatement in an exhaust stream of a lean burn engine. The emission treatment system includes a lean NO.sub.x trap (LNT) in fluid communication with and downstream from the lean burn engine and a low-temperature NO.sub.x adsorber (LT-NA) in fluid communication with and downstream of the LNT. Further provided is a method for abating NO.sub.x in an exhaust stream from a lean burn engine utilizing the disclosed system.
Oxygen storage material and method for producing the same
An oxygen storage material including a ceria-zirconia based composite oxide containing a composite oxide of ceria and zirconia, wherein the ceria-zirconia based composite oxide comprises at least one rare-earth element selected from the group consisting of lanthanum, yttrium, and neodymium, and an amount of the rare-earth element(s) contained in total is 1 to 10% by atom in terms of element relative to a total amount of cerium and zirconium in the ceria-zirconia based composite oxide, 60 to 85% by atom of the entire amount of the rare-earth element(s) is contained in a near-surface upper-layer region extending from a surface of each primary particle of the ceria-zirconia based composite oxide to a depth of 50 nm in the primary particle, and 15 to 40% by atom of the entire amount of the rare-earth element(s) is contained in a near-surface lower-layer region extending from a depth of 50 nm to a depth of 100 nm in the primary particle, a content ratio of cerium and zirconium in the ceria-zirconia based composite oxide is in a range of 40:60 to 60:40 in terms of an atomic ratio ([Ce]:[Zr]), and the ceria-zirconia based composite oxide has an intensity ratio {I(14/29) value} between a diffraction line at 2θ=14.5° and a diffraction line at 2θ=29° which satisfies the following condition:
I(14/29) value≥0.032,
where the intensity ratio {I(14/29) value} is determined from an X-ray diffraction pattern using CuKα obtained by an X-ray diffraction measurement conducted after heating in air under a temperature condition of 1100° C. for 5 hours.
Method and processing unit for ascertaining a catalytic converter state
A method (200) for ascertaining a catalytic converter state is proposed, wherein an exhaust-gas catalytic converter (130) is monitored on the basis of a catalytic converter model. Here, the catalytic converter model is adapted (250) in a manner dependent on measured values detected by means of one or more sensors (145, 147), wherein a frequency and/or a degree of the adaptation of the catalytic converter model is detected (260). The catalytic converter state is ascertained (270) as non-critical if the frequency and/or the degree of the adaptation do not exceed a predeterminable threshold value or is ascertained (270) as critical if the frequency and/or the degree of the adaptation exceed the predeterminable threshold value.
EXHAUST GAS PURIFICATION CATALYST
The technology herein disclosed provides a wall flow type exhaust gas purifying catalyst capable of establishing the compatibility between the noxious gas purifying performance and the pressure loss suppressing performance at a high level. The exhaust gas purifying catalyst herein disclosed includes a base material 11 and a catalyst layer 20. Then, a first catalyst region 22 including the catalyst layer 20 formed therein is provided on an entry side surface 16a of a partition wall 16 of the base material 11. A second catalyst region 24 including the catalyst layer 20 formed on a wall surface 18a of a pore 18 is provided in a prescribed region from an exit side surface 16b of the partition wall toward an entry side cell 12. Further, a catalyst unformed region 30 in which a catalyst layer is substantially not formed is provided between the first catalyst region 22 and the second catalyst region 24 in the thickness direction Y of the partition wall 16. As a result of this, it is possible to prevent the deposition of PMs in the second catalyst region 24 including the catalyst layer 20 formed in the pore 18, and to establish the compatibility between the noxious gas purifying performance and the pressure loss suppressing performance at a high level.
Exhaust purification device of internal combustion engine and catalyst
The exhaust purification device of an internal combustion engine comprises a catalyst 20 arranged in an exhaust passage and able to store oxygen; and an air-fuel ratio control device configured to control an air-fuel ratio of inflowing exhaust gas flowing into the catalyst. The air-fuel ratio control device is configured to perform a distribution forming control controlling the air-fuel ratio of the inflowing exhaust gas so that in the catalyst, a first region with an oxygen storage amount of equal to or greater than a predetermined value and a second region with an oxygen storage amount of less than the predetermined value are alternately formed along an axial direction of the catalyst. The total number of the first region and the second region formed by the distribution forming control is equal to or greater than three.
APPLICATION OF SYNERGIZED-PGM WITH ULTRA-LOW PGM LOADINGS AS CLOSE-COUPLED THREE-WAY CATALYSTS FOR INTERNAL COMBUSTION ENGINES
Synergized platinum group metals (SPGM) with ultra-low PGM loadings employed as close-coupled (CC) three-way catalysts (TWC) systems with varied material compositions and configurations are disclosed. SPGM CC catalysts in which ZPGM compositions of binary or ternary spinel structures supported onto support oxides are coupled with commercialized PGM UF catalysts and tested under Federal Test Procedure FTP-75 within TGDI and PI engines. The performance of the TWC systems including SPGM CC (with ultra-low PGM loadings) catalyst and commercialized PGM UF catalyst is compared to the performance of commercialized PGM CC and PGM UF catalysts. The disclosed TWC systems indicate that SPGM CC TWC catalytic performance is comparable or even exceeds high PGM-based conventional TWC catalysts, with reduced tailpipe emissions.
CATALYTIC CONVERTER
A catalytic converter with excellent OSC performance and No.sub.x purification performance. The catalytic converter includes a substrate with a cell structure and a catalyst layer formed on a cell wall surface of the substrate. The catalyst layer has a catalyst layer arranged on the upstream side and a catalyst layer arranged on the downstream side in an exhaust gas flow direction on the substrate. The catalyst layer on the upstream side includes a support containing an Al.sub.2O.sub.3—CeO.sub.2—ZrO.sub.2 ternary composite oxide (ACZ material) and an Al.sub.2O.sub.3—ZrO.sub.2 binary composite oxide (AZ material), and at least Rh that is a noble metal catalyst carried on the support, and the catalyst layer on the downstream side includes a support and Pd or Pt that is a noble metal catalyst carried on the support. In the support in the catalyst layer on the upstream side, the mass proportion of ACZ material/(ACZ material+AZ material) is in the range of 0.33 to 0.5, and greater than or equal to 75% mass Rh is carried on the Al.sub.2O.sub.3—ZrO.sub.2 binary composite oxide of the support.
CONTROL SYSTEM OF INTERNAL COMBUSTION ENGINE
An internal combustion engine comprises an exhaust purification catalyst and a downstream side air-fuel ratio sensor which is arranged at a downstream side of the exhaust purification catalyst. A control system can perform fuel cut control which stops the feed of fuel to the internal combustion engine during operation of the internal combustion engine, and, after the end of fuel cut control, performs post-return rich control which sets the exhaust air-fuel ratio to a rich air-fuel ratio. The control system correct the output air-fuel ratio of the downstream side air-fuel ratio sensor, based on a difference between the stoichiometric air-fuel ratio and the output air-fuel ratio in the output stabilization time period, which is a time period when the amount of change per unit time of the output air-fuel ratio of the downstream side air-fuel ratio sensor is a predetermined value or less, in the time period after the end of the fuel cut control and before the output air-fuel ratio of the downstream side air-fuel ratio sensor becomes a rich judged air-fuel ratio or less.