Methods and systems for heating an emission control device are provided. In one example, a method for a vehicle comprises during an engine cold start, heating an emission control device of the engine using a dual heat exchanger to heat secondary air and cool exhaust gas, and further heat secondary air with an electric heater. The method further comprises directing the heated secondary air to each exhaust runner of the engine via individual air injectors to mix with exhaust gas. In this way, an improved mixture of air and exhaust reduces catalyst light-off time and increases conversion efficiency, thereby reducing hydrocarbon emissions during engine cold start.

A valve system comprising a valve chamber at a junction of an inlet port, an outlet port and a bypass port, the inlet port configured for fluid communication with exhaust gas, the outlet port configured for fluid communication with an inlet of a turbine, and the bypass port configured for fluid communication with an exhaust aftertreatment device; a rotary valve comprising a valve rotor which rotates about a valve axis within the valve chamber between a first position to permit gas flow through the bypass port and a second position to block gas flow. At least one of the valve rotor and the valve chamber comprises a protrusion and the other comprises a recess, wherein, in the first position, the protrusion and recess are spaced from one another, and, in the second position the recess receives the protrusion such that gas flow between the protrusion and recess is substantially prevented.

A method for controlling a powertrain of a hybrid vehicle includes the following steps performed by a hybrid controller: determining whether an ambient air temperature is lower than a predetermined temperature; driving a motor and operating a heating disc of an electrically heated catalytic converter disposed in an exhaust pipe of an internal combustion engine during a predetermined operating time when an ambient air temperature is lower than a predetermined temperature; supplying ambient air to the heating disc; and varying a flow rate of the ambient air supplied to the heating disc in response to a temperature change of the heating disc.

A hybrid vehicle includes: an internal combustion engine; a rotating electric machine; a planetary gear mechanism to which the internal combustion engine, the rotating electric machine and an output shaft are connected; a catalyst that purifies exhaust gas of the internal combustion engine; and a controller that controls the internal combustion engine and the rotating electric machine. The controller controls the internal combustion engine and the rotating electric machine to perform catalyst temperature control to shift an operating point on a map representing a relationship between rotation speed of the internal combustion engine and torque generated by the internal combustion engine so that the catalyst has a temperature within an appropriate temperature range. Degradation of the catalyst can be suppressed without deteriorating the function of the catalyst.

Systems and methods are described for electrical power control of a hybrid vehicle. A change in an electrical load of an ancillary component of the vehicle is determined. In response to determining the change in the electrical load of the ancillary component, an electrical load of an electrically heated catalyst of the vehicle is adjusted.

In a catalyst warming-up control, a first time injection is performed by an injector in an intake stroke. A second time injection is performed with an amount smaller than the first time injection in an expansion stroke after a compression top dead center. In the catalyst warming-up control, an interval from the start of the ignition period of an spark plug to the completion of the second time injection is controlled by the ECU so that the initial flame generated from an air-fuel mixture containing the fuel spray injected by the first time injection is brought into contact with the fuel spray injected by the second time injection.

An upper part of FIG. 7 represents a catalyst warming-up control when a normal fuel is used, and a lower part of FIG. 7 represents the catalyst warming-up control when a heavy fuel is used. As understood from a comparison between the upper part and the lower part of FIG. 7, the start timing of the ignition period and the total injection amount of the injector in each cycle when the heavy fuel is used are the same as those when the normal fuel is used, though the ratio of the intake stroke injection and the expansion stroke injection to the total injection amount of the injector is changed to increase the fuel amount of the expansion stroke injection as compared with the case where the normal fuel is used.

An intake stroke injection and a compression stroke injection are performed during catalyst warm-up control (upper section in FIG. 7). During the catalyst warm-up control, a discharge period at an electrode portion is set on a retard side of compression top dead center, and an expansion stroke injection is performed during the discharge period. However, when a distance between a spray contour surface and the electrode portion increases, an additional injection (first injection) is performed in advance of the expansion stroke injection (second injection) (lower section in FIG. 7). The additional injection is performed at a timing that is on the retard side of compression top dead center and is on an advance side relative to a start timing of the discharge at the electrode portion.

A heating system includes at least one electric heater disposed within a fluid flow system and a control device that is configured to determine a temperature of the at least one electric heater based on a model, at least one fluid flow system input, and at least one heater input. The at least one heater input includes at least one physical characteristic of the heating system, the at least one physical characteristic includes at least one of a resistance wire diameter, a heater insulation thickness, a heater sheath thickness, a conductivity, a specific heat and density of the material of the heater, an emissivity of the heater and the fluid flow pathway, and combinations thereof. The control device is configured to provide power to the at least one electric heater based on the temperature of the at least one electric heater.

A controller for controlling regeneration of a selective catalytic reduction (SCR) catalyst of an aftertreatment system is configured to cause increase in a SCR catalyst temperature of the SCR catalyst to a first regeneration temperature, the first regeneration temperature being lower than a high regeneration temperature that is equal to or greater than 500 degrees Celsius. The controller is configured to determine an amount of ammonia slip downstream of the SCR catalyst; and cause an increase in the SCR catalyst temperature to a second regeneration temperature greater than the first regeneration temperature but lower than the high regeneration temperature based on the determined amount of ammonia slip.