Models that employ both measurable engine parameters as well as predictable engine parameters may be used to determine when a thermostat is malfunctioning before the thermostat malfunction results in an engine breakdown. Particular models may be used to provide an estimated coolant temperature and an estimated thermostat position. The estimated coolant temperature can be compared to an actual measured engine coolant temperature. The estimated thermostat position can be evaluated with respect to what the thermostat position should be given a particular engine coolant temperature. In some cases, comparison between a healthy model and a faulty model may be used to ascertain thermostat health.

A method for controlling an internal combustion engine cooling system includes pumping coolant in an engine cooling loop with a coolant pump, pumping the coolant in an air cooler loop that includes a liquid-to-liquid heat exchanger with the coolant pump, and receiving a condition signal indicative of at least one condition associated with the internal combustion engine. The method also includes, based on the condition signal, adjusting a position of a flow control valve to modify a flow of coolant to the liquid-to-liquid heat exchanger.

A control valve includes: a valve housing; a coolant port formed in the valve housing and through which coolant inflows; an oil cooler port formed in the valve housing; a heater port formed in the valve housing; a radiator port formed in the valve housing; a bypass flow path through which the coolant port and the heater port communicate; and a ball valve, wherein the coolant port and the oil cooler port selectively communicate and the coolant port and the radiator port selectively communicate while the ball valve rotates inside the valve housing, wherein a valve inlet which communicates with the coolant port is formed in the ball valve, and a first section outlet, a second section outlet, and a third section outlet, which selectively communicate with the valve inlet are formed consecutively on an outer periphery of the ball valve.

A split cooling system of an internal combustion engine may include a water pump configured to circulate cooling water; a cylinder head and a cylinder block configured to be supplied with the cooling water from the water pump; an integrated flow control valve configured to include an inlet provided to be supplied with the cooling water of the cylinder head and a plurality of valves that are configured to be opened or closed to distribute the cooling water introduced through the inlet to an oil heat exchanger, a heater core, and a radiator; and a split cooler configured to be mounted at the cylinder block to provide a split cooling channel in the cylinder block and the cylinder header.

Methods and systems are provided for estimating a cooling demand of a vehicle powertrain component and selecting a mode of operation of a vehicle cooling system based on the estimated cooling demands of the vehicle powertrain component and the energy usage of the cooling system components. Based on the selected operating mode, each of a radiator fan speed, a coolant system pump output, a vehicle grille shutter opening, and an opening of vents coupled to a powertrain component insulating enclosure may be concurrently adjusted to minimize the cooling parasitic losses while satisfying the cooling requirements of the vehicle.

A generator set configured to provide an electrical output to an external electrical load. The generator set includes an engine configured to drive an electric generator, the engine including an engine block, where the electric generator is configured to couple to the external electrical load. The generator set includes a heating system in fluid communication with the engine block, the heating system including an electric fluid heater, where the electric jacket fluid includes a resistive load configured to supplement the external electrical load. The generator set includes a control system for: monitoring a first parameter of the engine; generating a first control signal in response to the first parameter being less than a first threshold; and increasing the external electrical load by turning on the electric fluid heater in response to the first control signal.

An HT cooling system cools at least a cylinder block with HT cooling water. An LT cooling system cools an intake port with LT cooling water that is at a lower temperature than the HT cooling water. A controller performs an ignition retard control that involves correcting the ignition timing based on the result of detection of a knock by a knock sensor, and a cooling enhancement control that involves enhancing cooling by the LT cooling system in the case where a knock is detected compared with the case where no knock is detected. The way of cooling by the HT cooling system is unchanged whether a knock is detected.

A system including a target module determining a target temperature of coolant at an input of an engine for a maximum amount of fuel efficiency. A mode module disables closed loop control based on temperatures of coolant entering the engine and at an output of a radiator. An open loop module determines first and second temperatures of coolant at inputs of a coolant control valve that receive coolant from the radiator and a channel that bypasses the radiator. A ratio module determines a ratio based on the first and second temperatures and the temperatures of the coolant entering the engine and at the radiator output. A closed loop module generates a correction value based on the target temperature and the temperature of the coolant entering the engine. A position module adjusts the coolant control valve based on the ratio, the correction value and whether closed loop control is disabled.

A thermal management system and method includes a conduit assembly having a first conduit and a second conduit fluidly separate from the first conduit. The first conduit is fluidly coupled with and extends between a source of a first fluid and a destination for the first fluid. The second conduit directs a second fluid between an inlet and an outlet. The second fluid is configured to exchange heat with the first fluid within the conduit assembly. A control assembly includes one or more control elements that are configured to control an amount of the second fluid that is directed through the second conduit. One or more processors control operation of the control assembly based on one or more of a temperature of the first fluid or a temperature of the second fluid.

A cooling control system for an internal combustion engine, which is capable of circulating engine coolant while suppressing power consumption by an engine coolant pump as much as possible. The cooling control system is provided for cooling intake gases increased in temperature by being pressurized by a supercharger. The engine coolant pump of the electrically-driven type delivers engine coolant to thereby cause the same to circulate. An ECU controls, when a difference between the temperature of the engine coolant and a first target temperature is not larger than a first predetermined value, the amount of the engine coolant to be delivered to a predetermined minimum flow rate, and controls, when the difference is larger than the first predetermined value, the amount of the engine coolant to be delivered such that it becomes larger as the difference is larger.