A method for producing a cast aluminum component having at least one reinforcing element arranged therein includes producing a core by placing at least one reinforcing element in a first mold and at least partially overmolding the at least one reinforcing element with a foam material. In the alternative, or in addition to, a core is produced by surrounding an inner element composed of a foam material by at least one reinforcing element. The method includes placing the core in a second mold and pouring liquid aluminum into the second mold and overcasting the core such that the liquid aluminum at least partially surrounds the core and the foam material is at least partially removed during the overcasting.

An exhaust valve system for a two-stroke internal combustion engine having: at least one exhaust valve movable between open and closed positions; an actuator for moving the at least one exhaust valve; a valve position sensor; a controller communicating with the actuator and the valve position sensor. The controller being programmed for: controlling the actuator to attempt to move the at least one exhaust valve to a desired one of the open and closed positions; determining if the at least one exhaust valve has failed to reach the desired position based on the position of the at least one exhaust valve sensed by the valve position sensor; and controlling the actuator to move the at least one exhaust valve to an intermediate position when the at least one exhaust valve has failed to reach the desired position.

The present invention relates to a gas intake device (1) for a cylinder of an internal-combustion engine. The gas intake device comprises two intake pipes (5a, 5b), two intake valves (4), two intake valve calibration parts (6a, 6b) and, in each intake pipe (5a, 5b), means for forming an aerodynamic gas motion of tumble type in the cylinder. Furthermore, for each intake pipe (5a, 5b), the intersection between intake pipe (5a, 5b) and calibration part (6a, 6b) occurs along a line non-parallel to the plane of the fire face. Besides, the inclination angle of this intersection is different for each pipe (5a, 5b).

The present invention relates to a gas intake device (1) for a cylinder of an internal-combustion engine. The gas intake device comprises two intake pipes (5a, 5b), two intake valves (4), two intake valve calibration parts (6a, 6b) and, in each intake pipe (5a, 5b), means for forming an aerodynamic gas motion of tumble type in the cylinder. Furthermore, for each intake pipe (5a, 5b), the intersection between intake pipe (5a, 5b) and calibration part (6a, 6b) occurs along a line non-parallel to the plane of the fire face. Besides, the inclination angle of this intersection is different for each pipe (5a, 5b).

An improved air-cooled aviation engine includes a compact combustion chamber having an intake valve opening, an exhaust valve opening, and a generally elliptical shape. The elliptical shape has a major axis and a minor axis, with the major axis intersecting both the intake valve opening and the exhaust valve opening. In some examples, the major axis is the same length or shorter than a diameter of a cylinder bore of the engine, and the minor axis is smaller than the major axis. Combustion is thus constrained to a smaller area than that of the cylinder bore.

A cylinder head includes an intake-side wall part (1a) that upwardly extends from a cylinder head lower surface (lb) coupled to a cylinder block; a port circumferential wall part (4) that forms therein an intake port (3) communicating with a combustion chamber (2) of an engine; an outer longitudinal rib (14) that projects from an outer surface of the port circumferential wall part (4) on a side of the cylinder head lower surface (lb); and a boss part (13) that is bulged from the intake-side wall part (1a) on one end portion of the outer longitudinal rib (14). The port circumferential wall part (4) includes a resin part disposed along an inner surface thereof. The outer longitudinal rib (14) extends in a direction away from the intake-side wall part (1a) along a flow direction of intake air flowing inside the intake port (3). The boss part (13) includes a hole part (13a) that discharges gas in the intake port (3) when injection molding of the resin part is carried out.

A cylinder head that can efficiently cool air that flows in intake ports of respective cylinders without causing a difference among the cylinders. A cooling water channel is provided in peripheries of the intake ports in the cylinder head. The cooling water channel includes a plurality of water jackets that independently cover parts of respective wall surfaces of a plurality of intake ports. Further, the cooling water channel includes a main channel for cooling water supply that extends in a longitudinal direction of the cylinder head, on an upper part of a row of the intake ports, and the main channel and the respective water jackets are each connected via branch channels for cooling water supply.

A cylinder head assembly includes a cylinder head casting, and an injector sleeve within an injector bore in the cylinder head casting. The injector sleeve includes a first sleeve end, and an injector clamping surface formed by an inner sleeve surface adjacent to a cylindrical second sleeve end. The injector sleeve further includes a sleeve clamping surface in contact with an upward facing middle deck surface of the cylinder head casting, and a reaction wall extending between the injector clamping surface and the sleeve clamping surface to transfer an injector clamping load to the upward facing middle deck surface.

A cylinder head of an engine in which a thermal stress acting between a valve seat made of clad material and a base metal is reduced. The cylinder head comprises: an inner wall surface; a pair of intake ports arranged adjacent to each other; a valve seat formed of clad material around each intake port; a mask section formed within a predetermined range of a circumference of each intake port to protrude toward a combustion chamber; and a cavity formed between a pair of the mask sections by partially depressing the inner wall surface toward the combustion chamber.

An engine includes a combustion chamber, a cylinder head, an intake valve, a partition wall plate, and a tumble valve. The cylinder head includes an intake port that communicates with the combustion chamber. The intake valve includes a head configured to open and close an open end of the intake port. The partition wall plate partitions the intake port into first and second passages. The tumble valve is configured to open and close either one of the first passage and the second passage. A cross sectional shape of the partition wall plate is defined on a basis of a shape of a gap that is surrounded by a contour of the head and a contour of the open end, as viewed in a reference direction. The reference direction is a direction from a reference point in the intake port to a gap between the open end and the head.