An engine block includes one or more cylinder bores at least partially surrounded by a cylinder bore wall. The cylinder bore wall includes a liner stop mechanism to support a liner in the cylinder bore. The engine block has an outer cylinder block wall that is exterior to the cylinder bore wall. The outer cylinder block wall includes at least one rib located relative to the liner stop mechanism to reduce rotation and buckling of the liner during operation of the engine.

A cylinder head with connected exhaust manifold of an internal combustion engine the cylinder head has an exhaust duct ending at a cylinder head connecting face to which the exhaust manifold is connected. A flange bushing insert having a bushing part and an end-side flange, is inserted into an exhaust gas duct of the cylinder head. The bushing part has a radially protruding, circumferential bead as a spacer and sealing element that bears against the exhaust duct inner wall. The flange projects at the end of the flange bushing insert and is clamped between the cylinder head connecting face and the exhaust manifold connecting face such that a circumferential insulating gap.

A cylinder liner for an internal combustion engine is formed of cylindrical liner body having an interior cavity with a cylindrical inner surface, a sensor embedded in the cylindrical liner body and being configured for sensing a physical condition on the cylindrical inner surface, and a transmitter connected to the cylindrical liner body at a position remote from the sensor. A connecting wire connects the transmitter to the sensor, and is embedded in in the cylindrical liner body. The sensor is located in an upper portion of the cylindrical liner body and the transmitter is located directly below the sensor, such that the wire runs vertically. The transmitter can send information obtained by the sensor to a remote processor for calculating various operating states of the liner.

A cylinder block includes an extension portion that is shaped to extend toward the cylinder liner and is formed on an end portion of the cylinder block so as to form a surface contact with a head gasket. In particular, the cylinder liner includes an end portion forming an accommodation groove portion that is shaped to correspond to the extension portion, and a part of the end portion of the cylinder liner is supported on a circumferential surface of the extension portion and is linked to the accommodation groove portion. In addition, the part of the end portion of the cylinder liner forms a surface contact with the head gasket.

Methods and systems are provided for a fluid injection arrangement integrally formed in a cylinder head. In one example, a method may include molding a polymer composite structure as a single-piece with a fluid injection arrangement arranged integrally therein.

The present embodiment relates to an internal combustion engine having an anodic oxide coating formed on at least a portion of an aluminum-based wall surface facing a combustion chamber. The anodic oxide coating has a plurality of nanopores extending substantially in the thickness direction of the anodic oxide coating, a first micropore extending from the surface toward the inside of the anodic oxide coating, and a second micropore present in the inside of the anodic oxide coating; the surface opening diameter of the nanopores is 0 nm or larger and smaller than 30 nm; the inside diameter of the nanopores is larger than the surface opening diameter; the film thickness of the anodic oxide coating is 15 m or larger and 130 m or smaller; and the porosity of the anodic oxide coating is 23% or more.

A cylinder head for an internal combustion engine, includes: first and second valves being intake valves or exhaust valves; a first circumferential wall portion defining a first port, the first port being opened and closed by the first valve and communicating with a combustion chamber; and a first overlay welded portion formed on the first circumferential wall portion and serving as a first valve seat on which the first valve is seated.

A method of forming an engine is provided. A liner is cast with an outer surface with a first texture extending circumferentially from a first end to a second end of the liner. A circumferential section of the outer surface of the liner is coated with an insulative, thermoset material with a lower thermal conductivity than the texture. An engine and a cylinder liner for the engine are provided. The liner has first and second ends with an outer surface extending therebetween. An outer surface of the liner has axial sections defining a texture and an insulative thermoset coating to form material interfaces with the block with different thermal conductivities thereacross.

In order to create a rotating unit for a coating lance device for thermally coating an interior, it is provided that the rotary drive is implemented as a hollow-shaft motor coaxial with the axis of rotation of the tool holder, and wherein the tool holder and the coating material feed, as well as the process media feed, are located centrally relative to the hollow-shaft motor. Furthermore, in order to create a coating lance device for thermally coating an interior, it is proposed to provide such a rotating unit; at least one linear actuator for axial and/or lateral positioning of the rotating unit relative to an interior to be coated; and stationary supply connections for supplying electricity to the coating lance, and for the coating material feed, and for the process media feed.

An engine block, an automotive structure, and a method of coating an inner surface of an engine cylinder bore of an engine cylinder are provided. The method includes providing an inner bore substrate defining an inner surface of the engine cylinder bore, the inner bore substrate being formed of a first material. The method further includes disposing a thermal spray coating onto the inner surface of the engine cylinder bore. The thermal spray coating is formed of a second material that is different than the first material. The method also includes melting at least a portion of the thermal spray coating with a laser after performing the step of disposing the thermal spray coating onto the inner surface of the engine cylinder bore. The automotive structure and the engine block have a substrate covered by a thermal spray coating and laser remelted sections anchoring the coating to the substrate.