Devices and methods of rocket propulsion are disclosed. In one aspect, a staged combustion liquid rocket engine with preburner and turbopump unit (TPU) integrated into the structure of the combustion chamber is described. An initial propellant mixture is combusted in a preburner combustion chamber formed as an annulus around a main combustion chamber, the combustion products from the preburner driving the turbine of the TPU and subsequently injected into the main combustion chamber for secondary combustion along with additional propellants, generating thrust through a supersonic nozzle. The preburner inner cylindrical wall is shared with the outer cylindrical wall of the engine's main combustion chamber and the turbine is axially aligned with the main combustion chamber. Liquid propellants supplied to the engine are utilized for regenerative cooling of the combustion chamber and preburner, where the liquid propellants are gasified in cooling manifolds before injection into the preburner and main combustion chamber.

An integrated propulsion system for hybrid rockets includes an oxidizer tank, a rocket engine, a pressurization device, a pressurization device and an oxidizer pipe and valve unit. The rocket engine is disposed within the oxidizer tank partially and located on a first side of the oxidizer tank. The pressurization device is disposed, at least in part, within the oxidizer tank, is located on a second side of the oxidizer tank opposite to the first side of the oxidizer tank, and is configured to regulate an overall pressure level within the oxidizer tank. The oxidizer pipe and valve unit is connected to the oxidizer tank and the rocket engine, and is configured to control feeding of an oxidizer from the oxidizer tank into the rocket engine.

Systems and methods for refueling a chemical propulsion system are provided. The systems can include multiple pressurant reservoirs to supply pressure to one or more fuel tanks. During a refueling operation, pressurant is released, fuel is added to the fuel tank, and then the fuel tank is repressurized using pressurant from a secondary pressurant tank. In other configurations, during a refueling operation pressurant is cooled to depressurize the fuel tank, fuel is added to the fuel tank, and then the pressurant is heated to repressurize the fuel tank. The systems and methods can be used to refuel operationally deployed space craft.

Systems and methods for refueling a chemical propulsion system are provided. The systems can include multiple pressurant reservoirs to supply pressure to one or more fuel tanks. During a refueling operation, pressurant is released, fuel is added to the fuel tank, and then the fuel tank is repressurized using pressurant from a secondary pressurant tank. In other configurations, during a refueling operation pressurant is cooled to depressurize the fuel tank, fuel is added to the fuel tank, and then the pressurant is heated to repressurize the fuel tank. The systems and methods can be used to refuel operationally deployed space craft.

A readily combustible portion (110) includes a readily combustible exposed surface (111) that is exposed to a flow channel (CA). A combustion-resistant portion (140), which comprises a material that is more resistant to combustion than the readily combustible portion (110), covers an outer surface of the readily combustible portion (110) on the opposite side from the readily combustible exposed surface (111) in a direction orthogonal to a length direction parallel to a direction in which a hybrid rocket is propelled. The combustion-resistant portion (140) includes a thick portion (120) that serves as a stopper that prevents peeling of the readily combustible portion (110) from the combustion-resistant portion (140) in a direction from a starting end surface (100a) toward a terminating end surface (100b).

A readily combustible portion (110) includes a readily combustible exposed surface (111) that is exposed to a flow channel (CA). A combustion-resistant portion (140), which comprises a material that is more resistant to combustion than the readily combustible portion (110), covers an outer surface of the readily combustible portion (110) on the opposite side from the readily combustible exposed surface (111) in a direction orthogonal to a length direction parallel to a direction in which a hybrid rocket is propelled. The combustion-resistant portion (140) includes a thick portion (120) that serves as a stopper that prevents peeling of the readily combustible portion (110) from the combustion-resistant portion (140) in a direction from a starting end surface (100a) toward a terminating end surface (100b).

An integrated propulsion system for hybrid rockets includes an oxidizer tank, a rocket engine, a pressurization device, a pressurization device and an oxidizer pipe and valve unit. The rocket engine is disposed within the oxidizer tank partially and located on a first side of the oxidizer tank. The pressurization device is disposed, at least in part, within the oxidizer tank, is located on a second side of the oxidizer tank opposite to the first side of the oxidizer tank, and is configured to regulate an overall pressure level within the oxidizer tank. The oxidizer pipe and valve unit is connected to the oxidizer tank and the rocket engine, and is configured to control feeding of an oxidizer from the oxidizer tank into the rocket engine.

A catalyst bed includes a structure defining a plurality of channels configured to receive flow of fluid to be chemically catalyzed. The plurality of channels are oriented at least partially non-parallel to an overall flow direction of the flow from inputs of the plurality of channels to outputs of the plurality of channels. A catalyst is exposed at an exterior of the structure.

A catalyst bed includes a structure defining a plurality of channels configured to receive flow of fluid to be chemically catalyzed. The plurality of channels are oriented at least partially non-parallel to an overall flow direction of the flow from inputs of the plurality of channels to outputs of the plurality of channels. A catalyst is exposed at an exterior of the structure.

A method of starting combustion of a space vehicle engine, the method comprising igniting a propellant tank heater (25); once the heater (25) has reached stable conditions, pressurizing a first tank (23) containing the first propellant and a second tank (24) containing a second propellant, and in parallel filling respectively a first igniter tank (13) with the first propellant in gaseous form and a second igniter tank (14) with the second propellant in gaseous form until ignition thresholds values of temperature (T.sub.13, T.sub.14) and of pressure (P.sub.13, P.sub.14) have been reached; and injecting the first and second propellants in gaseous form contained in the first and second igniter tanks (13 and 14) into an igniter (12) of the engine, so as to initiate combustion.