A fuel injector testing machine is provided. The machine includes a head unit having a flow meter, and a fuel injector holding assembly. The head unit and/or the fuel injector holding assembly can be moved relative to each other, allowing the head unit to test a subset of fuel injectors held on the fuel injector holding assembly, and subsequently can test another subset of the fuel injectors via movement of the head unit and/or fuel injector holding assembly.

To provide an engine head structure for “omission or shortening a fuel pipe that withstands a high pressure”, “simplification or omission of a support bracket for a fuel accumulator and/or a fuel injection device”, “reduction of the number of parts” by devising a fuel accumulator and a support structure therefor, and the like. An engine head structure has a support bracket for mounting a fuel accumulator including a joining portion with a fuel injection device on a cylinder head, is disposed on a side of the fuel injection device or between adjacent fuel injection devices. The support bracket includes a member having a mounting portion on which the fuel accumulator is placed and mounted, a mounting leg portion extending from the mounting portion and mounted on the cylinder head, and an aligning leg portion extending from the mounting portion for positioning the support bracket with respect to the cylinder head.

An insert device includes a first coupling body inserted into an engine cylinder head. The first coupling body extends around a center axis to define a first interior volume of the first coupling body that is shaped to receive a distal tip of a fuel injector. The insert device includes a second mixing body coupled with the first coupling body and extending around the center axis. The second mixing body includes conduits that receive fuel from the fuel injector and air from a combustion chamber, combine the fuel with the air, and direct the fuel-air mixture into the combustion chamber. The first coupling body has a first end surface positioned to face the cylinder head and the first coupling body is tapered such that an outer diameter of the first coupling body is larger toward the first end surface than toward the second mixing body.

Disclosed herein are devices, systems, and methods relating to high-pressure fuel pump designs and features. A high-pressure fuel pump assembly includes a body, a camshaft, and an embossment. The body has a forward end and a rearward end opposite thereof and configured to couple to a low-pressure fuel pump. The camshaft is received and secured within a central bore of the body so as to be rotationally movable within the central bore. A coupler end of the camshaft is configured to couple to a drive shaft of the low-pressure fuel pump. The embossment includes at least one fastener boss configured to receive a fastener to couple the low-pressure fuel pump to the high-pressure fuel pump assembly. The embossment is formed at the rearward end of the body such that thermal stresses that cause geometrical deformations at the embossment are reduced through a range of engine temperature operating conditions.

A connection assembly is used to connect a first body to a second body. The first body includes a bore that is coaxial with a first axis, and a retainer opening that extends coaxially with a second axis. The second axis is perpendicular to the first axis and offset relative to the first axis. In addition, a portion of the retainer opening intersects the bore. The second body includes an insertion portion that is disposed in the bore, a fluid passage that extends through the insertion portion and communicates with the bore, and an outer surface of the second body has a channel. The connection assembly employs an elastic retaining pin that retains the insertion portion within the bore. The retaining pin is disposed in the retainer opening such that a portion of the retaining pin resides in the channel, and the retaining pin is self-aligning and self-retaining.

The invention relates to a connecting piece for a fuel injector of an internal combustion engine comprising at least one high-pressure input port and at least one high-pressure output port, wherein the high-pressure input port and the high-pressure output port open into an internal high-pressure accumulator of the connecting piece and/or the injector via separate high-pressure feed channels.

A method for producing an injector which is designed in particular to inject fuel into an induction pipe or directly into a combustion chamber of an internal combustion engine. The method includes providing an injector base element, providing a rod that is insertible into a through hole of the injector base element, producing a negative matrix of a spray orifice element on an axial end of the rod, inserting the rod into the through hole of the injector base element, positioning the negative matrix situated on the rod relative to the injector base element, producing the spray orifice element having at least one spray orifice by applying a galvanization layer on a downstream end, in the injection direction, of the injector base element and on the negative matrix, and removing the rod and the negative matrix.

An exhaust gas recirculation (EGR) cooler for mounting to a coolant collector bracket may include a cooler body having a top, a bottom, a length extending in a longitudinal direction, and a width extending in a lateral direction perpendicular to the longitudinal direction, and at least one mount coupled to the bottom of the cooler body. An interior of the mount may be in fluid communication with an interior of the cooler body. A width of the at least one mount in the lateral direction of the cooler body may be equal to or less than the width of the cooler body. The at least one mount may be positioned such that the mount does not extend beyond the width of the cooler body.

An insert device includes a first coupling body inserted into an engine cylinder head. The first coupling body extends around a center axis to define a first interior volume of the first coupling body that is shaped to receive a distal tip of a fuel injector. The insert device includes a second mixing body coupled with the first coupling body and extending around the center axis. The second mixing body includes conduits that receive fuel from the fuel injector and air from a combustion chamber, combine the fuel with the air, and direct the fuel-air mixture into the combustion chamber. The first coupling body has a first end surface positioned to face the cylinder head and the first coupling body is tapered such that an outer diameter of the first coupling body is larger toward the first end surface than toward the second mixing body.

A connection assembly is used to connect a first body to a second body. The first body includes a bore that is coaxial with a first axis, and a retainer opening that extends coaxially with a second axis. The second axis is perpendicular to the first axis and offset relative to the first axis. In addition, a portion of the retainer opening intersects the bore. The second body includes an insertion portion that is disposed in the bore, a fluid passage that extends through the insertion portion and communicates with the bore, and an outer surface of the second body has a channel. The connection assembly employs an elastic retaining pin that retains the insertion portion within the bore. The retaining pin is disposed in the retainer opening such that a portion of the retaining pin resides in the channel, and the retaining pin is self-aligning and self-retaining.