Provided is a prestroke adjustment method for a fuel injection valve capable of reducing variations in a prestroke amount regardless of the level of machining accuracy of a component. The prestroke adjustment method adjusts a prestroke amount D2 of a fuel injection valve 1 including a gap forming member 50 that forms a gap G2 defining a prestroke between a valve member 30 and engagement portions 33a and 423a of a movable core 42 by a second portion 52a abutting on the movable core 42 in a state where a first portion 51a is positioned at a reference position 33b of the valve member 30. In the prestroke adjustment method, a load L in the direction from the first portion 51a toward the reference position 33b of the valve member 30 is applied to the gap forming member 50 assembled to the valve member 30 to plastically deform the gap forming member 50, thereby shortening the relative length between the first portion 51a and the second portion 52a and setting the prestroke amount D2 to the target value T2.

A fuel injector is configured such that a non-magnetic member constituting a magnetic circuit is deformed by an axial force generated when the non-magnetic member is combined with a cover and a housing, thereby providing airtight contact. The fuel injector is a device that injects fuel into an engine by raising a needle. A magnetic field generated from a coil forms a magnetic circuit when the coil is magnetized, and the magnetic circuit raises the needle. The fuel injector includes a block ring disposed inside the coil, a cover disposed at an upper end of the block ring, and a housing disposed at a lower end of the block ring. The block ring is made of a non-magnetic material and configured to extend the magnetic circuit. When the cover and the housing are combined by being screwed together, the upper end and the lower end of the block ring are deformed to provide airtight contact with respect to the cover and the housing, respectively.

An upper housing is provided between a fixed core and a housing opposite to a nozzle hole with respect to a coil. The upper housing is configured to form a magnetic circuit with the fixed core and the housing. The upper housing has a first tapered surface formed on an outer peripheral wall and a first cylindrical surface formed on an inner peripheral wall. The housing has a second tapered surface that radially faces the first tapered surface. The fixed core has a second cylindrical surface that radially faces the first cylindrical surface.

A fuel injection valve includes a valve body, a fixed core, a movable core, a spring and a cup. The movable core has a first core contact surface which contacts the valve body when the movable core is moved by a predetermined distance away from a nozzle hole, and a second core contact surface which contacts the cup when the movable core is moved away from the nozzle hole. The movable core, the cup and the valve body form a fuel storage chamber which is surrounded by the movable core, the cup and the valve body to accumulate fuel. The first core contact surface is located inside the fuel storage chamber. The first core contact surface and the second core contact surface have a communication groove through which the inside and the outside of the fuel storage chamber communicate with each other.

For a fuel injection device, a configuration to improve fuel sealability when a valve is closed is provided. Therefore, the fuel injection device includes: a valve body that opens and closes a fuel flow path; a movable iron core in which a fuel passage hole communicating an upstream side and a downstream side is formed, and that operates the valve body toward the upstream side; a biasing spring whose one end contacts the movable iron core, and that biases the movable iron core in a valve opening direction; and a regulating unit that regulates movement of the one end of the biasing spring, in which the shortest distance between the one end of the biasing spring and the fuel passage hole is larger than a radial travel distance of the one end until radial movement of the one end is regulated by the regulating unit.

An injection control device includes an injector and a detection unit. The injector includes: an injection hole; a movable part; a seat portion; a valve housing; a magnetic field application unit; and a detection sensor. The movable part opens and closes the injection hole by reciprocal movement. The seat portion when seated by the movable part closes the injection hole, and when the movable part lifted therefrom opens the injection hole. The valve housing accommodates the movable part in a reciprocally movable manner. The magnetic field application unit is installed on an outer circumference of the valve housing and applies a magnetic field to the movable part and the valve housing. The detection sensor outputs a detection signal according to a size of a distance between the valve housing and the movable part.

Provided is a fuel injection valve capable of stroking a valve body in two stages of large and small strokes and improving responsiveness of a valve opening operation. Therefore, a first mover 201 is attracted to a magnetic core 107. A second mover 202 is formed separately from the first mover 201, and is attracted to the magnetic core 107 on an inner diameter side of the first mover 201. A valve body 101 has a flange portion 101a on an upstream side of the second mover 202. A spacer 213 forms a gap (void g1) in an axial direction between the flange portion 101a and the second mover 202 in a valve closed state.

Common component parts for an armature-needle assembly for aftermarket fuel injectors are described herein, where the common components include a needle, an armature, an upper stop flange, a lower stop flange, and one or more guide plates, the flanges and guide plates having apertures configured to accept the needle. The common components are capable of being assembled into at least three different armature-needle assemblies—de-coupled, floating, and fixed configurations. Further included are different sleeve configurations that allow for the adjustment to the induction and the ability to utilize a common solenoid in the different aftermarket fuel injector configurations.

In general, the subject matter described in this disclosure can be embodied in a fuel injector that includes an upper housing portion that defines an inlet passage adapted to receive fuel, and a lower housing portion that is attached to the upper housing portion and that defines an injector outlet adapted to dispense fuel. The fuel injector includes an electromagnetic coil assembly that is user removable while the upper housing portion remains attached to the lower housing portion. The fuel injector includes a movable pintle that is biased to a closed position that is adapted to prevent fuel from flowing through the injector outlet, and movable, responsive to magnetic force produced by energizing the electromagnetic coil assembly, to an open position that is adapted to permit fuel to flow through the injector outlet.

A needle stroke switch and a fuel injector having such a switch, the needle stroke switch including a seat plate having a plate-like main body and a passage connecting the two planar sides of the plate-like main body, an anchor element which can be lifted off from the passage in the seat plate, and a control valve which is arranged on the side of the seat plate opposite the anchor element and is designed to interact with a nozzle needle. The seat plate is electrically isolated from a surrounding injector housing and an electrical connection to the injector housing is possible only via the nozzle needle which interacts with the seat plate. Furthermore, the needle stroke switch is characterised in that at least one ceramic and/or plastic part is provided which contacts the seat plate in order to isolate the seat plate from the surrounding injector housing.