A fuel injector includes a nozzle body, and spray ducts coupled to the nozzle body and in spray path alignment with spray orifices therein. A nozzle check is movable within the nozzle body to open and close the spray orifices. Each of the spray ducts defines a duct center axis, and includes a center body forming, together with a duct inner surface, a spray jet passage circumferential of the duct center axis and reduced in area in a direction of spray jet advancement from the nozzle body.

A mixing structure can include a body having first conduits, mixture conduits, and second conduits extending through the body to the internal volume. The first conduits may be closer to a first side of the body than the mixture conduits and the second conduits. The second conduits may closer to another side of the body than the first conduits and the mixture conduits. The internal volume may receive liquid streams from an injector. The first conduits and the second conduits may receive gas streams from outside the body. The body may thermally modify the gas streams and entrain the gas streams into the liquid streams in the internal volume. The mixture conduits may be positioned to direct the gas streams entrained into the liquid streams out of the body in directions directed toward the second side of the body and away from the first side of the body.

A mixing structure can include a body having first conduits, mixture conduits, and second conduits extending through the body to the internal volume. The first conduits may be closer to a first side of the body than the mixture conduits and the second conduits. The second conduits may closer to another side of the body than the first conduits and the mixture conduits. The internal volume may receive liquid streams from an injector. The first conduits and the second conduits may receive gas streams from outside the body. The body may thermally modify the gas streams and entrain the gas streams into the liquid streams in the internal volume. The mixture conduits may be positioned to direct the gas streams entrained into the liquid streams out of the body in directions directed toward the second side of the body and away from the first side of the body.

A fluid mixing device that includes a housing having a fuel inlet and at least one primary orifice positioned at the inlet, wherein the at least one orifice configured to disperse a stream of fuel into a plurality of fuel droplets. The plurality of fuel droplets contact a fuel impingement surface to break up the plurality of fuel droplets into a plurality of smaller secondary droplets and create a thin film of secondary droplets on the impingement surface. At least one pressurized air channel delivers an airflow into contact with the secondary droplets. The secondary droplets pass through a plurality of secondary outlet orifices to exit the housing. A size of the plurality of secondary droplets is reduced when passing out of the plurality of secondary orifices.

A fluid mixing device that includes a housing having a fuel inlet and at least one primary orifice positioned at the inlet, wherein the at least one orifice configured to disperse a stream of fuel into a plurality of fuel droplets. The plurality of fuel droplets contact a fuel impingement surface to break up the plurality of fuel droplets into a plurality of smaller secondary droplets and create a thin film of secondary droplets on the impingement surface. At least one pressurized air channel delivers an airflow into contact with the secondary droplets. The secondary droplets pass through a plurality of secondary outlet orifices to exit the housing. A size of the plurality of secondary droplets is reduced when passing out of the plurality of secondary orifices.

A fuel atomizer that includes a housing having a fuel inlet and at least one primary orifice positioned at the inlet, wherein the at least one orifice configured to disperse a stream of fuel into a plurality of fuel droplets. The plurality of fuel droplets contact a fuel impingement surface to break up the plurality of fuel droplets into a plurality of smaller secondary droplets and create a thin film of secondary droplets on the impingement surface. At least one pressurized air channel delivers an airflow into contact with the secondary droplets. The secondary droplets pass through a plurality of secondary outlet orifices to exit the housing. A size of the plurality of secondary droplets is reduced when passing out of the plurality of secondary orifices.

A fuel injector for injecting an over-enriched fuel and air mixture to the combustion chamber of an internal combustion engine includes a spray nozzle, a gaseous carrier, a fuel mixing and evaporation chamber and an injector nozzle. During operation, both a liquid fuel and the gaseous carrier are supplied to the fuel mixing and evaporation chamber of the injector through the spray nozzle, where they are mixed and evaporated as a result of elevated temperature, and the mixture reaches the combustion chamber. The gaseous carrier is air or, flue gas, at elevated pressure and temperature and having a composition that prevents the initiation of flame combustion, and the gaseous carrier has an oxygen content low enough to prevent the initiation of combustion, even under conditions of elevated pressure and temperature.

A fuel injector for injecting an over-enriched fuel and air mixture to the combustion chamber of an internal combustion engine includes a spray nozzle, a gaseous carrier, a fuel mixing and evaporation chamber and an injector nozzle. During operation, both a liquid fuel and the gaseous carrier are supplied to the fuel mixing and evaporation chamber of the injector through the spray nozzle, where they are mixed and evaporated as a result of elevated temperature, and the mixture reaches the combustion chamber. The gaseous carrier is air or, flue gas, at elevated pressure and temperature and having a composition that prevents the initiation of flame combustion, and the gaseous carrier has an oxygen content low enough to prevent the initiation of combustion, even under conditions of elevated pressure and temperature.

A fluid mixing device that includes a housing having a fuel inlet and at least one primary orifice positioned at the inlet, wherein the at least one orifice configured to disperse a stream of fuel into a plurality of fuel droplets. The plurality of fuel droplets contact a fuel impingement surface to break up the plurality of fuel droplets into a plurality of smaller secondary droplets and create a thin film of secondary droplets on the impingement surface. At least one pressurized air channel delivers an airflow into contact with the secondary droplets. The secondary droplets pass through a plurality of secondary outlet orifices to exit the housing. A size of the plurality of secondary droplets is reduced when passing out of the plurality of secondary orifices.

A fluid mixing device that includes a housing having a fuel inlet and at least one primary orifice positioned at the inlet, wherein the at least one orifice configured to disperse a stream of fuel into a plurality of fuel droplets. The plurality of fuel droplets contact a fuel impingement surface to break up the plurality of fuel droplets into a plurality of smaller secondary droplets and create a thin film of secondary droplets on the impingement surface. At least one pressurized air channel delivers an airflow into contact with the secondary droplets. The secondary droplets pass through a plurality of secondary outlet orifices to exit the housing. A size of the plurality of secondary droplets is reduced when passing out of the plurality of secondary orifices.