The engine starter includes a pinion-mobile component which is linked to an output shaft by a helical spline and can be slid in a shaft direction, in a state where the pinion-mobile component includes; an overrunning clutch which is idled when the pinion gear, which is engaged to the ring gear, is driven by the engine via the ring gear so as to be rotated at a rotational speed which is higher than a rotational speed of the output shaft; and a breaking mechanism in which the overrunning clutch breaks a transmission of a torque, which is generated in accordance with a rotation of the motor and is transmitted to the ring gear, when a value of the torque is a predetermined condition value with respect to a direction where the torque is transmitted to the ring gear.

In a method for actuating a starting device for an internal combustion engine, for the case in which the rotational speed of the toothed ring is below a limit value, first a stroke armature in a starter relay is moved and an electric starter motor is switched on after the starter pinion has engaged. If the rotational speed of the toothed ring exceeds the limit value, the starter motor is switched on before the starter pinion contacts the toothed ring.

The invention relates mainly to a starter (11) for a motor vehicle combustion engine, comprising: an electric motor (15), a drive pinion (60), a pinion body (61) on which said drive pinion (60) is mounted, a drive shaft (12) able to transmit a torque derived from the electric motor (15) to the drive pinion (60) via the pinion body, the pinion body (61) being mounted with the ability to slide axially with respect to the said drive shaft (12), and in which, with there being a chamber (86) delimited notably by one end of the drive shaft (12) and one end of the pinion body (61) opposite the end of the drive shaft (12), the chamber (86) is vented via a through-opening (85) made in an annular wall of the drive shaft (12) or of the pinion body (61).

A starter comprises an electric motor which drives a rotor shaft, a drive shaft that can be rotationally coupled to the rotor shaft, and a pinion mounted on the drive shaft and movable in a translational movement between a rest position and an active position by a movement system. The starter comprises a coupling system that couples a rotary movement in one direction of rotation of the rotor shaft to the pinion. The coupling system moves from an uncoupled state into a coupled state and vice versa. In the coupled state, the rotor shaft is firmly attached to the pinion in the starting direction of rotation. In the uncoupled state, the pinion is disconnected from the rotor shaft in both directions of rotation. The starter further comprises a movement system for moving the pinion from the coupling system into the uncoupled state as it moves the pinion into active position.

An electric starter system for an internal combustion includes a pinion gear, a pinion solenoid coupled to the pinion gear, a starter motor that is selectively connectable to the flywheel of the engine via the pinion gear, and a controller in communication with the pinion solenoid and the starter motor. In response to an engine auto-stop signal, the controller is configured to translate the pinion gear into contact with the flywheel and the motor, and cause rotation of the engine crankshaft to a predetermined crank angle. In response to an engine auto-start signal, the controller is configured to command delivery of motor torque from the starter motor, through the pinion gear, and to the flywheel for a duration sufficient for starting the engine.

A solenoid drive may include a ferromagnetic housing having a coil receiving chamber axially limited by opposing face side walls, a cylindrical coil arrangement having at least one electric coil, the coil arrangement being arranged in the chamber and coaxially surrounding a cylindrical coil interior space, a ferromagnetic plunger stop having a central region projecting axially in the interior space, a ferromagnetic plunger arranged at the housing opposing the plunger stop, and a ferromagnetic bypass device extending in a circumferential direction and arranged coaxially with respect to the coil arrangement and radially within the coil. The plunger may project axially into the coil interior space and may be adjustable axially bi-directionally relative to the housing between active and distal positions, which are proximal and distal, respectively, with respect to the central region. The bypass device may be spaced apart axially from the face side walls. In the passive position, the plunger may project axially into the bypass device such that an axial overlap between the plunger and the bypass device may be defined.

The invention relates mainly to an assembly comprising: a combustion engine ring gear having a plurality of teeth, the said ring gear being defined by a modulus and a pressure angle, a starter comprising a pinion (31) able to engage with the said ring gear of the said combustion engine, the said pinion (31) having a plurality of teeth (42) is defined by a modulus (Mp) and a pressure angle (alpha_p), characterized in that a pinion product which is the product of the modulus (Mp) of the said pinion (31) and the cosine of the pressure angle (alpha_p) of the said pinion (31) is greater than a ring-gear product equal to the product of the modulus of the said ring gear and the cosine of the pressure angle of the said ring gear.

A DC motor is provided for use in a starter that starts an ermine. The DC motor includes a commutator and a brush. The commutator is formed of copper or a copper alloy whose copper percentage content is higher than or equal to 99 mass %. The brush is arranged in sliding contact with a surface of the commutator. Moreover, the brush is formed of a sintered compact that contains graphite, copper and at least one metal sulfide solid lubricant. The percentage content of copper in the sintered compact is 30-70 mass %. The at least one metal sulfide solid lubricant includes tungsten disulfide. The percentage content of tungsten disulfide in the sintered compact is higher than or equal to 6.5 mass %.

A starter includes a motor configured with a direct current motor. The direct current motor has a brush and a commutator. The brush is a sintered material formed of graphite and a copper powder. The commutator is formed of either copper or a copper alloy that has a copper content of 99% or more. A surface of is a sliding portion of the commutator which has sliding movement with the brush is provided with a graphite cover-layer that contains graphite as a main component. The graphite cover-layer contains a hard compound which has a Vickers hardness higher than 10 GPa and a metal sulfide solid lubricant.

There is provided an internal-combustion-engine starting apparatus that eliminates the restriction that the portion of the output axle at the axial-direction anti-motor side needs to be narrower than the inner diameter of an inner ring portion and that eliminates the requirement that a member for restricting the output axle from traveling toward the axial-direction anti-motor side is added as an extra component. An internal-combustion-engine starting apparatus is characterized in that the outer helical spline includes an outer ridge portion, in that an inner helical spline includes a both-side opened recess groove portion and a one-side opened recess groove portion in that the outer ridge portion engages with the one-side opened recess groove portion, and in that the axial-direction length of the inner small-diameter portion is the same as or larger than the axial-direction length of the outer ridge portion.