A fracturing apparatus and a vibration reduction method thereof. The fracturing apparatus includes at least one fracturing unit and a processing device, the fracturing unit includes: a plunger pump; a low-pressure liquid inlet manifold; a high-pressure discharge manifold; a pressure detection device, configured to detect a pressure value of the low-pressure fluid in the low-pressure liquid inlet manifold; and a vibration detection device, configured to detect vibration intensity of the plunger pump, the processing device is respectively communicated with the plunger pump, the pressure detection device and the vibration detection device, and is configured to control the plunger pump according to the vibration intensity detected by the vibration detection device and the pressure value detected by the pressure detection device. The fracturing apparatus can improve the displacement stability and serve life of the plunger pump.

A lubricating system is disclosed. The lubricating system includes: at least one first to-be-lubricated component, wherein an inlet of each of the at least one first to-be-lubricated component is connected with a first lubrication oil inlet pipe, and an outlet of the each of the at least one first to-be-lubricated component is connected with a first lubrication oil outlet pipe; and at least one second to-be-lubricated component, wherein an inlet of each of the second to-be-lubricated component is connected with a second lubrication oil inlet pipe, and an outlet of the each of the at least one second to-be-lubricated component is connected with a second lubrication oil outlet pipe. An operating pressure of the each of the at least one first to-be-lubricated component is different from a working pressure of the each of the at least one second to-be-lubricated component.

An internal oil filter is installed at least partially inside a crankcase and/or an oil sump of a compressor. The internal oil filter can receive oil from an oil pressure regulator and filter the oil via filter media. The received oil radially penetrates through the filter media and flow directly into the oil sump from an outside surface of the filter media. This can eliminate the need of fluid lines connecting an outlet of an oil filter to the oil sump and any sealing mechanism therebetween.

An internal oil filter is installed at least partially inside a crankcase and/or an oil sump of a compressor. The internal oil filter can receive oil from an oil pressure regulator and filter the oil via filter media. The received oil radially penetrates through the filter media and flow directly into the oil sump from an outside surface of the filter media. This can eliminate the need of fluid lines connecting an outlet of an oil filter to the oil sump and any sealing mechanism therebetween.

A methods and system to operate hydraulic fracturing units may include utilizing hydraulic fracturing unit profiles. The system may include hydraulic fracturing units may include various components. The components may include an engine and associated local controller and sensors, a transmission connected to the engine, transmission sensors, and a pump connected to the transmission and powered by the engine via the transmission and associated local controller and sensors. A supervisory controller may control the hydraulic fracturing units. The supervisory controller may be in communication with components of each hydraulic fracturing unit. The supervisory controller may include instructions to, for each hydraulic fracturing units, obtain hydraulic fracturing unit parameters, determine a hydraulic fracturing unit health assessment, and build a hydraulic unit profile including the health assessment and parameters. The supervisory controller may, based on the health assessment, determine the hydraulic fracturing unit's capability to be operated at a maximum power output.

A methods and system to operate hydraulic fracturing units may include utilizing hydraulic fracturing unit profiles. The system may include hydraulic fracturing units may include various components. The components may include an engine and associated local controller and sensors, a transmission connected to the engine, transmission sensors, and a pump connected to the transmission and powered by the engine via the transmission and associated local controller and sensors. A supervisory controller may control the hydraulic fracturing units. The supervisory controller may be in communication with components of each hydraulic fracturing unit. The supervisory controller may include instructions to, for each hydraulic fracturing units, obtain hydraulic fracturing unit parameters, determine a hydraulic fracturing unit health assessment, and build a hydraulic unit profile including the health assessment and parameters. The supervisory controller may, based on the health assessment, determine the hydraulic fracturing unit's capability to be operated at a maximum power output.

Systems and methods for operating hydraulic fracturing units, each including a hydraulic fracturing pump to pump fracturing fluid into a wellhead and an internal combustion engine to drive the hydraulic fracturing pump, may include receiving signals indicative of operational parameters. The systems and methods also may include determining an amount of required fracturing power sufficient to perform the hydraulic fracturing operation, determining an available power to perform the hydraulic fracturing operation and a difference between the available power and the required power, and controlling operation of the hydraulic fracturing units based at least in part on the power difference. When the power difference is indicative of excess power available, the system and methods may include causing at least one of the hydraulic fracturing units to idle, and when the power difference is indicative of a power deficit, increasing a power output of at least one of the hydraulic fracturing units.

Systems and methods for operating hydraulic fracturing units, each including a hydraulic fracturing pump to pump fracturing fluid into a wellhead and an internal combustion engine to drive the hydraulic fracturing pump, may include receiving signals indicative of operational parameters. The systems and methods also may include determining an amount of required fracturing power sufficient to perform the hydraulic fracturing operation, determining an available power to perform the hydraulic fracturing operation and a difference between the available power and the required power, and controlling operation of the hydraulic fracturing units based at least in part on the power difference. When the power difference is indicative of excess power available, the system and methods may include causing at least one of the hydraulic fracturing units to idle, and when the power difference is indicative of a power deficit, increasing a power output of at least one of the hydraulic fracturing units.

A natural gas engine is utilized for fracturing. The natural gas engine can utilize recovered natural gas as the fuel source. This eliminates the need for expensive diesel fuel. The natural gas system results in several benefits including economic savings as well as environmental advantages in the reduction of particulate, greenhouse gases, including NOx, methane, CO2, CO, VOC etc.

A natural gas engine is utilized for fracturing. The natural gas engine can utilize recovered natural gas as the fuel source. This eliminates the need for expensive diesel fuel. The natural gas system results in several benefits including economic savings as well as environmental advantages in the reduction of particulate, greenhouse gases, including NOx, methane, CO2, CO, VOC etc.