F04C13/008

LINERS FOR ROTORS AND STATORS

A rotor and/or stator dampening system includes a stator and/or rotor with a liner selected of one or more materials to achieve a desired dampening effect. In one implementation, a progressive cavity motor or pump includes a stator with an internal axial bore therethrough. The stator has a liner along an axial length thereof with an inwardly facing surface defining the internal axial bore therethrough. The liner has a plurality of axial sections with at least two of the plurality of axial sections being constructed of different materials. A compression resistant mechanism, such as a spring or spring-like device, is disposed within at least one of the axial sections of the liner. The progressive cavity motor or pump also includes a rotor that is disposed and is rotatable within the internal axial bore of the stator to form a moving chamber between the rotor and the stator.

Tested products of PDM performance testing device

An adapted elastomer compound, in which the adaptation is based at least in part on load performance data of a rotor/stator test coupon as evaluated on a test apparatus. The test coupon's stator section includes the original elastomer compound before adaptation thereof. The test apparatus includes a motor, a brake, and at least one sensor disposed to evaluate load performance data of the test coupon. The load performance data is the product of the process comprising the steps of: (a) rotating either the rotor section or the stator section on the test apparatus, wherein such rotation section actuates corresponding rotation of the other of the rotor section and the stator section; (b) applying a braking torque to the actuated rotor section or stator section; and (c) responsive to step (b), evaluating load performance data of the test coupon.

Oil field pump

An oil field pump is installed within a pipe that connects to an oil field, and feeds accumulated extraction oil in a predetermined direction, the oil filed pump including a rotor with an internal flow path for the extraction oil, a stator installed on the outer circumference of the rotor, a thrust bearing that supports the axial weight of the rotor and the stator, a supply pipe that supplies a portion of the extraction oil in the flow path to the thrust bearing, and a filter that is installed at further upstream on the flow path than the supply pipe along the flow direction of the extraction oil, and traps foreign matter.

FULL-METAL ANTI-HIGH TEMPERATURE CYCLOID DOWNHOLE MOTOR
20220389819 · 2022-12-08 ·

A full-metal anti-high temperature cycloid downhole motor comprises an outer tube, a stator, a rotor, a partition plate, a flow distribution disc, and a flow guide mechanism. The inside of the stator is provided with N grooves , the inner side walls of the N grooves form an annular inner contour surface; the rotor is formed with N−1 rotating heads provided along the axial direction of the outer tube, and each rotating head is provided with an embedding slot, one side of the embedding slot is provided with a notch, a rotor copper rod that can be in rolling engagement with the inner contour surface through the notch is provided in the embedding slot, and there is a changing gap between the outer wall of the rotor copper rod and the inner wall of the embedding slot.

Load balanced power section of progressing cavity device

A progressing cavity device operates as a motor to impart torque to a bit. A stator of the device defines an internal profile having uphole stages with a first dimension being less than a second dimension of downhole stage. A rotor has an external profile with a constant outer dimension along its length. Disposed in the stator, the rotor defines cavities with the stator and is rotatable with pumped fluid progressing in the cavities from the uphole to downhole to transfer torque to the drive toward the downhole end. Although the rotor is subjected at the downhole end to a reactive torque from the bit, the interference fit of the rotor's constant dimension with the stator's downhole stages is less than with the uphole stages, which can mitigate issues with heat buildup in the downhole stages. The device can also operates as a progressing cavity pump.

Progressing cavity pump and methods of operation
11499549 · 2022-11-15 · ·

A progressing cavity pump has: a stator; a rotor; the rotor having a first axial operating position within the stator in which a first axial part of the rotor aligns with a first axial part of the stator to form an active pump section adapted to generate a pumping force on rotation of the rotor in the stator; the rotor having a second axial operating position within the stator in which the first axial part of the rotor aligns with a second axial part of the stator to form an active pump section adapted to generate a pumping force on rotation of the rotor in the stator. A related method is disclosed.

Mud motor control using eccentricity measurement

A method, system, and computer-readable medium related to control of mud motors in drilling systems, of which the method includes measuring an eccentricity of rotation of a rotor in a stator of a mud motor using a rotor-position sensor, determining a torque of the mud motor based in part on the eccentricity, and selecting a fluid flow rate, a pressure, or both of fluid delivered downhole, through the mud motor, based in part on the determined torque.

Stator with modular interior

A stator segment is provided for a helical gear device. The stator segment includes a stator tube and modular stator inserts. The stator tube has an inner profile with at least two internal sides that extend longitudinally along an interior of the stator tube. The modular stator inserts each have an outer profile that substantially matches and fits within the inner profile of the stator tube. The modular stator inserts also each have an interior helical profile that defines a central opening. The modular stator inserts are configured to be removably inserted longitudinally into the stator tube along the inner profile of the stator tube. The inner profile aligns the modular stator inserts to form a continuous helical chamber and prevents rotation of the modular stator inserts relative to the stator tube.

POSITIVE DISPLACEMENT MOTOR STATORS WITH DIAMETER RELIEFS COMPENSATING FOR ROTOR TILT
20230065707 · 2023-03-02 ·

Tapered stator designs are engineered in a positive displacement motor (PDM) power section to relieve stator stress concentrations at the lower (downhole) end of the power section in the presence of rotor tilt. A contoured stress relief (i.e. a taper) is provided in the stator to compensate for rotor tilt, where the taper is preferably more aggressive at the lower end of the stator near the bit.

OPTIMIZED ADHESIVE THICKNESS FOR METAL-TO-ELASTOMER BONDING IN OILFIELD MUD MOTOR AND PUMP STATORS

A downhole motor or pump assembly that includes a housing that includes a metal. A stator that includes an elastomer compound with an uncured plasticizer is secured and sealed within the housing using an adhesive system that includes an adhesive and a dried film thickness of 2.5 mil to 7 mil. The assembly also includes a rotor rotatable within the stator. The motor or pump is operable by rotation of the rotor within the stator. In the case of a motor assembly, the motor assembly may be part of a drilling assembly that includes a drillstring and a drill bit to drill a borehole.