A method and system of additively-manufacturing a structure having a reinforced access opening includes printing, via an additive printing device having at least one printer head, a portion of the structure adjacent to a support surface. The portion of the structure is printed of a cementitious material, and the printed portion of the structure defines an access opening for the structure. Moreover, the method includes providing a void of the cementitious material at a top boundary of the access opening, placing one or more reinforcement members in the void such that the one or more reinforcement members extend across the void, and continuing to print the printed portion of the structure around the void to build up the structure. Thus, the method also includes backfilling the void with a backfill material to incorporate the one or more reinforcement members within the void into the printed portion of the structure.

Power generation systems comprising modular blades and a secondary power source, and methods of manufacturing the same employing additive manufacturing. Various features of the system are described, including a rotor, spoke and support base. A slip gear assembly is described to coordinate the wiring of the secondary power sources.

A wind turbine component, the wind turbine component comprising a laminate of layers with an outer side and an inner side, wherein the outer side faces an exterior of the wind turbine component and the inner side faces an interior of the wind turbine component, the laminate of layers being configured to reflect a radar wave impinging the outer side of the laminate of layers, wherein a reflection loss of the reflected radar wave is below a threshold at a frequency, the laminate of layers comprising: an attenuating layer comprising reinforcing fiberglass or reinforcing carbon fibers, a polymer matrix, and radar absorbing particles; a reflective layer arranged on the inner side of the attenuating layer, the reflective layer being configured to reflect a transmitted portion of the radar wave, the transmitted portion of the radar wave being a portion of the radar wave that has passed through the attenuating layer.

A multipoint injection system includes a manifold with a plurality of flow passages defined through the manifold in the circumferential direction. The flow passages are spaced apart from one another in an axial direction. A plurality of feed arms extends radially inward from the manifold. Feed arm portions of the flow passages extend through each of the feed arms to respective outlets. The feed arm portions of the flow passages are within the axial width of the manifold. A plurality of injection nozzles are included, each in fluid communication with a respective one of the outlets. Each injection nozzle includes an air passage therethrough with an air inlet. The feed arms each follow a path that is circumferentially offset from the air inlets so each of the feed arms is clear from a flow path directly upstream in the axial direction of each of the air inlets.

A wind-powered generator includes a housing having an inlet, an outlet, and a throat that are coaxial about an axis of symmetry of the housing. A nacelle includes a first rotor mounted on a first end of the nacelle and positioned at least partially within the inlet, the first rotor outputting a first power output, and a second rotor mounted on a second end of the nacelle, the second rotor being positioned at least partially within the outlet and having a diameter less than the first rotor. The second rotor outputting a second power output. The first and second power outputs are combined to provide a combined power output, and a nacelle ratio between outer diameters of the nacelle at the inlet and at the outlet is between about 1.60-1.70, and a housing ratio between inner diameters of the housing at the inlet and at the outlet is about 1.85-1.97.

A system and method are provided for manufacturing a tower structure. Accordingly, one or more layers of a wall element are deposited with a printhead assembly. At least one recess is defined in the wall element. The recess(es) has a single, circumferential opening positioned along an inner reference curve or an outer reference curve of the wall element. The recess(es) also has a depth which extends in a radial direction and intersects a midline reference curve. A reinforcing element is placed entirely within the recess(es) at the midline reference curve.

A system for manufacturing a structure includes a supporting frame assembly moveable in a vertical direction of the structure. Further, the system includes an additive printing assembly secured to the supporting frame assembly. The additive printing assembly includes at least one printer head configured to dispense a first cementitious material. The system also includes a reinforcement dispensing assembly supported by the supporting frame assembly. Thus, the reinforcement dispensing assembly is configured to automatically and continuously dispense a plurality of reinforcing members as the structure is printed and built up via the at least one printer head and as the supporting frame assembly moves in the vertical direction.

A wind-powered generator includes a housing having an inlet, an outlet, and a throat that are coaxial about an axis of symmetry of the housing. A nacelle includes a first rotor mounted on a first end of the nacelle and positioned at least partially within the inlet, the first rotor outputting a first power output, and a second rotor mounted on a second end of the nacelle, the second rotor being positioned at least partially within the outlet and having a diameter less than the first rotor. The second rotor outputting a second power output. The first and second power outputs are combined to provide a combined power output, and a nacelle ratio between outer diameters of the nacelle at the inlet and at the outlet is between about 1.60-1.70, and a housing ratio between inner diameters of the housing at the inlet and at the outlet is about 1.85-1.97.

A method for manufacturing a tower structure of a wind turbine includes additively printing at least a portion of a frame shape of the tower structure of the wind turbine of a first material on a foundation of the tower structure. Further, the first material has a first cure rate. The method also includes allowing the portion of the frame shape to at least partially solidify. The method includes providing a second material around and/or within the portion of the frame shape such that the portion of the frame shape provides support for the second material. The second material includes a cementitious material having a second cure rate that is slower than the first cure rate, with the different cure rates reducing the net printing time for the overall structure. Moreover, the method includes allowing the second material to at least partially solidify so as to form the tower structure.

A method for manufacturing a tower structure of a wind turbine at a wind turbine site. The method includes determining an optimized shape of the tower structure based on one or more site parameters. Further, the optimized shape of the tower structure is non-symmetrical. In a further step, the method include printing, via an additive printing device, the optimized shape of the tower structure of the wind turbine at the wind turbine site, at least in part, of a cementitious material. In addition, the method includes allowing the cementitious material to cure so as to form the tower structure of the wind turbine.