An airfoil member having a root end, a tip end, a leading edge, and a trailing edge, the airfoil member including an upper skin; a lower skin; and a support network having a plurality of interconnected support members in a lattice arrangement and/or a reticulated arrangement, the support network being configured to provide tailored characteristics of the airfoil member. Also provided are methods and systems for repairing an airfoil member.

A turbine system includes a shaft extending along an axis. A first spoke has a first end, attached to the shaft, and a second end. A second spoke has a first end, attached to the shaft, and a second end. A third spoke has a first end, attached to the shaft, and a second end. A turbine blade is attached to the second end of the first spoke, the second end of the second spoke, and the second end of the third spoke. The turbine blade extends continuously circumferentially about the axis. The turbine blade is spaced a distance apart from the axis and in non-contact with the shaft.

A construction system for mechanical metamaterials based on discrete assembly of a finite set of modular, mass-produced parts. A modular construction scheme enables a range of mechanical metamaterial properties to be achieved, including rigid, compliant, auxetic and chiral, all of which are assembled with a consistent process across part types, thereby expanding the functionality and accessibility of this approach. The incremental nature of discrete assembly enables mechanical metamaterials to be produced efficiently and at low cost, beyond the scale of the 3D printer. Additionally, a lattice structure constructed of two or more rigid, compliant, auxetic and chiral part types enable the creation of heterogenous macroscopic metamaterial structures.

A turbine system includes a shaft extending along an axis. A first spoke has a first end, attached to the shaft, and a second end. A second spoke has a first end, attached to the shaft, and a second end. A third spoke has a first end, attached to the shaft, and a second end. A turbine blade is attached to the second end of the first spoke, the second end of the second spoke, and the second end of the third spoke. The turbine blade extends continuously circumferentially about the axis. The turbine blade is spaced a distance apart from the axis and in non-contact with the shaft.

An airfoil member having a root end, a tip end, a leading edge, and a trailing edge, the airfoil member including an upper skin; a lower skin; and a support network having a plurality of interconnected support members in a lattice arrangement and/or a reticulated arrangement, the support network being configured to provide tailored characteristics of the airfoil member. Also provided are methods and systems for repairing an airfoil member.

In a first aspect, there is a method of making a rotor blade, including designing at least one of an upper skin, a lower skin, a support network, and components therefor; and forming at least one of the upper skin, the lower skin, a support network, and components therefor using an additive manufacturing process. In a second aspect, there is an airfoil member having a root end, a tip end, a leading edge, and a trailing edge, the airfoil member including an upper skin; a lower skin; and a support network having a plurality of interconnected support members in a lattice arrangement and/or a reticulated arrangement, the support network being configured to provide tailored characteristics of the airfoil member. Also provided are methods and systems for repairing an airfoil member.

A turbine system includes a shaft extending along an axis. A first spoke has a first end, attached to the shaft, and a second end. A second spoke has a first end, attached to the shaft, and a second end. A third spoke has a first end, attached to the shaft, and a second end. A turbine blade is attached to the second end of the first spoke, the second end of the second spoke, and the second end of the third spoke. The turbine blade extends continuously circumferentially about the axis. The turbine blade is spaced a distance apart from the axis and in non-contact with the shaft.

A construction system for mechanical metamaterials based on discrete assembly of a finite set of modular, mass-produced parts. A modular construction scheme enables a range of mechanical metamaterial properties to be achieved, including rigid, compliant, auxetic and chiral, all of which are assembled with a consistent process across part types, thereby expanding the functionality and accessibility of this approach. The incremental nature of discrete assembly enables mechanical metamaterials to be produced efficiently and at low cost, beyond the scale of the 3D printer. Additionally, a lattice structure constructed of two or more rigid, compliant, auxetic and chiral part types enable the creation of heterogenous macroscopic metamaterial structures.

In a first aspect, there is a method of making a rotor blade, including designing at least one of an upper skin, a lower skin, a support network, and components therefor; and forming at least one of the upper skin, the lower skin, a support network, and components therefor using an additive manufacturing process. In a second aspect, there is an airfoil member having a root end, a tip end, a leading edge, and a trailing edge, the airfoil member including an upper skin; a lower skin; and a support network having a plurality of interconnected support members in a lattice arrangement and/or a reticulated arrangement, the support network being configured to provide tailored characteristics of the airfoil member. Also provided are methods and systems for repairing an airfoil member.