Patent classifications
F05B2280/2007
Yaw brake pad and method of producing the same
Provided are a yaw brake pad and a method of producing the same, which relate to the technical field of friction material. The yaw brake pad is prepared from, by weight, the following main ingredients: 70-75 parts of polyether ether ketone, 10-20 parts of carbon fiber, 3-5 parts of glass fiber and 3-5 of graphite. It alleviates the technical problem that the metal-based friction materials generally for producing current international and domestic yaw brake pads are likely to rust, harmful to dual discs, and produce screechy. It has not only significantly improved mechanical properties and high temperature tolerance, much lower hardness, less wear to dual discs, and lower noise, but also improved friction stability and adaptability to working conditions, and thus can effectively satisfy the demand of the wind driven generator for yaw braking at a low speed.
Method for manufacturing a pitch bearing or a yaw bearing of a wind turbine via additive manufacturing
A method for manufacturing a pitch bearing or a yaw bearing for a wind turbine includes forming an outer race of the bearing of a base material. The method also includes forming an inner race of the bearing of the base material. Further, one of the inner race or the outer race defines a circumferential surface comprising a plurality of gear teeth. The method further includes arranging the inner race within the outer race. In addition, the method includes providing a plurality of roller elements between the outer and inner races. Moreover, the method includes applying a coating material to at least a portion of the plurality of gear teeth via an additive manufacturing process. The coating material is different than the base material. As such, the coating material provides at least one of increased hardness, strength, or durability to the base material.
METHOD FOR MANUFACTURING A PITCH BEARING OR A YAW BEARING OF A WIND TURBINE VIA ADDITIVE MANUFACTURING
A method for manufacturing a pitch bearing or a yaw bearing for a wind turbine includes forming an outer race of the bearing of a base material. The method also includes forming an inner race of the bearing of the base material. Further, one of the inner race or the outer race defines a circumferential surface comprising a plurality of gear teeth. The method further includes arranging the inner race within the outer race. In addition, the method includes providing a plurality of roller elements between the outer and inner races. Moreover, the method includes applying a coating material to at least a portion of the plurality of gear teeth via an additive manufacturing process. The coating material is different than the base material. As such, the coating material provides at least one of increased hardness, strength, or durability to the base material.
YAW BRAKE PAD AND METHOD OF PRODUCING THE SAME
Provided are a yaw brake pad and a method of producing the same, which relate to the technical field of friction material. The yaw brake pad is prepared from, by weight, the following main ingredients: 70-75 parts of polyether ether ketone, 10-20 parts of carbon fiber, 3-5 parts of glass fiber and 3-5 of graphite. It alleviates the technical problem that the metal-based friction materials generally for producing current international and domestic yaw brake pads are likely to rust, harmful to dual discs, and produce screechy. It has not only significantly improved mechanical properties and high temperature tolerance, much lower hardness, less wear to dual discs, and lower noise, but also improved friction stability and adaptability to working conditions, and thus can effectively satisfy the demand of the wind driven generator for yaw braking at a low speed.
WEAR RESISTANT SLURRY HANDLING EQUIPMENT
A method of protecting slurry handling equipment is presented which involves (a) identifying one or more types of wear events (erosion, abrasion, corrosion) to which a surface of the slurry handling equipment is susceptible during operation; (b) estimating the severity of each type of wear event the surface will experience during operation; and (c) applying one or more of a thermal spray coating comprising a metal carbide or a metal nitride, and an erosion resistant organic coating to the surface. The types and severity of the wear events are predicted using one or more computational fluid dynamics models, and the application of either or both of the thermal spray coating and the erosion resistant organic coating to the surface is predicated on the types of wear events identified and their estimated severity. In addition, slurry handling equipment and components thereof protected using the method are provided.