A system and method for detecting faults and optimiz-ing power usage of solenoid valves. The method includes obtaining a current signature of the solenoid coil, using a dedicated circuit to detect various features and using a pulse width modulation controller optimize the power output of the system. Additionally, using machine learning, the system can be optimized using data from the dedicated circuit.

A milling machine may have a frame, ground engaging tracks that support the frame, and an actuator that adjusts a height of the frame relative to the track. The milling machine may have a control valve that selectively controls a flow of fluid into or out of the actuator based on the current supplied to the control valve. The milling machine may have a controller that determines the amount of current required to operate the actuator at a nominal actuator velocity and supplies that current to the control valve. The controller determines a measured actuator velocity based on a time required to extend or retract the actuator by a predetermined length, and adjusts the amount of current based on the measured and nominal actuator velocities. The controller also supplies the adjusted amount of current to the control valve to adjust the height of the frame relative to the track.

A system including a pneumatic actuator having an actuator element, the system further including a compressed-air provision device which is configured to carry out a closed-loop position control of the actuator element by applying compressed air to the pneumatic actuator. The compressed-air provision device is further configured to carry out an assistance procedure in which the actuator element is set in an oscillation movement, pressure values and position values are detected, and, on the basis of the detected pressure values and the detected position values, friction information and/or mass information is determined and/or verified.

A servo valve includes a fluid transfer valve assembly comprising a supply port and a control port; a valve spool arranged to regulate flow of fluid from the supply port to the control port in response to a control signal; and a drive means configured to move the valve spool relative to the fluid transfer assembly in response to the control signal to regulate the fluid flow. The drive means is arranged to rotate the spool relative to the fluid transfer assembly, the spool provided with openings arranged to selectively align with or block flow channels in the fluid transfer assembly according to the direction and degree of rotation of the spool.

A milling machine has a frame, ground engaging tracks that support the frame, a first actuator connecting the frame to a first track of the ground engaging tracks and a second actuator connecting the frame to a second track from the ground engaging tracks. The milling machine has an orientation sensor that determines an orientation of the frame. The milling machine has a controller that operates the first and second actuators to raise or lower the frame. The controller determines the frame orientation using the orientation sensor. The controller also determines a velocity error between actuator velocities of the first and second actuators based on the frame orientation and a target orientation of the frame. The controller determines a control parameter for the second actuator based on the velocity error and operates the second actuator using the determined control parameter.

A method for operating a fluid system including the steps: receiving or determining a set value for a stroke of the working valve, determining an actual value for the stroke of the working valve using a sensor signal of a position sensor, determining a deviation value of a working valve in dependence on sensor signals of a supply pressure sensor and a working pressure sensor and a position sensor and a sensor system, and performing a processing of the set value for the stroke of the working valve, the actual value for the stroke of the working valve and the deviation value to a control signal for driving the working valve.

A failure detection apparatus for a hydraulic system, to a hydraulic, failure detection-capable system, and to a method of operating a failure detection apparatus. The failure detection apparatus comprises a monitoring and failure detection unit that receives first and second pressure values from first and second pressure sensors and comprises a failure detection unit that detects a failure of at least one hydraulically operated device when a 2-tuple of a plurality of 2-tuples is within a first and outside a second predetermined tolerance range of relative pressure values, and wherein the failure detection unit 260 detects a failure of the pump when a 2-tuple of the plurality of 2-tuples is outside the first predetermined tolerance range of relative pressure values.

A first MR sensor and a second MR sensor are a combination of a first magnetic resistance effect element pattern and a second magnetic resistance effect element pattern. The first MR sensor and the second MR sensor are disposed a prescribed distance apart such that, when the first MR sensor receives the greatest quantity of the magnetic field component of a magnet oriented parallel to the axial direction of a piston, the second MR sensor receives the greatest quantity of the magnetic field component of a magnet oriented parallel to the radial direction of the piston.

A spring return hydraulic or pneumatic valve is actuated, by an actuator, from a first position to a second position. A displacement of the valve is measured. A hydraulic or pneumatic pressure of the valve actuator is measured. A spring constant of the spring is calculated based on the measured displacement and the measured pressure. The calculated spring constant is compared with a manufacturer listed spring constant.

A method for controlling a hydraulic control system that includes a variable pressure relief valve and may include steps for calibrating the hydraulic control system. The hydraulic control system may be calibrated by: controlling, with the controller, the variable pressure relief valve to move to a fully open position, increasing, with the pump, a fluid pressure upstream of the variable pressure relief valve, controlling, with the controller, the variable pressure relief valve to move from the fully open position toward a fully closed position by adjusting a control signal supplied to the variable pressure relief valve, monitoring, with the controller, the pressure detected by the pressure sensor, and recording, with the controller, a parameter of the control signal supplied to the variable pressure relief valve when the pressure detected by the pressure sensor reaches a target pressure.