A bench test calibration method for generating wet clutch torque transfer functions includes obtaining in-vehicle clutch torques at a set of shift conditions; performing a series of bench tests at various clutch pack clearances and lubrication oil flow rates at the set of shift conditions; adjusting clutch pack clearances and lubrication oil flow rates during the series of bench tests in response to a difference between a bench test measured clutch torques and the corresponding in-vehicle clutch torques exceeding a threshold; and recording relationships between first bench test measured torques and force profiles of a clutch actuator relative to the adjusted clutch pack clearances and lubrication oil flow rates for each of the set of shift conditions as a first transfer function.

A method of clutch wear notification comprises detecting engaged clutch positions at a first interval and storing the values of the engaged clutch positions. The stored values of the engaged clutch positions can be averaged at a second interval to create running averages, and the running averages can be stored. The running averages are compared at a third interval to determine a rate of change in the clutch positions. A clutch wear-out is signaled when comparing the running averages indicates that the rate of change in the clutch positions deviates from a normal rate of change. The clutch position during an engaged condition can deviate from the normal rate of change when the axial position of the release bearing begins to increase due to an adjustment mechanism ceasing to adjust.

A clutch controller provides protective disengagement of a clutch between an engine and driven machinery to prevent engine failure due to rapid onset overload. Sensor signals of measured parameters are used by the controller to determine potential engine failure. Multiple, successive sensor signals and elapsed times are assessed during which the current sensor signal value and the scaled rate of change in signal values is compared against a predefined amount. The clutch controller sends a clutch disengagement signal if a calculation result is indicative of imminent failure.

A basic clutch capacity calculating unit calculates a clutch capacity of the DCT applying an engine speed, a degree of throttle opening, and a front wheel vehicle speed to a map. The basic clutch capacity calculating unit further calculates the DCT basic clutch capacity by amending the basic clutch capacity based on an oil temperature and a water temperature. An NE converted value calculating unit calculates an NE converted value obtained by converting a vehicle speed into an engine speed with the front wheel vehicle speed and a DCT speed change stage as input parameters. A hunting detecting unit detects hunting by comparing the engine speed with the NE converted value when a throttle operation is detected. A DCT clutch capacity correcting unit makes decreasing correction of a DCT clutch capacity when hunting is detected for suppressing the hunting.

A method of, and a system for, controlling and predicting the health of a torque converter clutch control system is provided. The method includes determining, via a controller, rotational input and output speeds of the torque converter and a torque converter clutch slip. The method also includes determining, via the controller, whether a set of predetermined conditions are met for predicting the health of the torque converter clutch control system. The method includes gathering a plurality of initial features of the vehicle propulsion system, determining statistical information about the plurality of initial features, and selecting at least one feature of the vehicle propulsion system based on the statistical information. Furthermore, the method includes classifying the health of the torque converter clutch control system based on the selected feature or features. In some forms, principal component analysis is used to select the feature or features used for classification.

A method of predicting the health of and controlling a hydraulic pressure actuated torque converter lock-up clutch includes determining rotational input and output speeds of the torque converter. The method also includes determining a magnitude of the hydraulic pressure. The method additionally includes determining a level of performance of the clutch across multiple torque converter operating modes using the determined input and output torque converter speeds and the determined magnitude of the hydraulic pressure. The method also includes calculating a numeric state of health (SOH) coefficient of the clutch that quantifies a relative severity of degradation of a plurality of clutch characteristics across the multiple torque converter operating modes. Furthermore, the method includes executing a control action relative to the clutch when the calculated numeric SOH coefficient for specified torque converter operating mode(s) is less than a calibrated SOH threshold.

A vehicle includes a transmission and a controller. The transmission has clutches that are configured to establish multiple speed ratios, including a first clutch. The first clutch has a measured drag torque distribution. The measured drag torque distribution has a median and a standard deviation. The controller is programmed to increase a pressure at a rate to engage the first clutch and to increase the rate in response to a measured first clutch torque exceeding the median by a predetermined multiple of the standard deviation.

A method for controlling power takeoff (PTO) clutch engagement includes determining an output clutch speed, adjusting a clutch current at a predetermined rate, estimating an inertial load of a PTO implement and adjusting the clutch current for one or more times at a time interval, and selecting a clutch control algorithm configured for the inertial load of the PTO implement.

A method of clutch wear notification comprises detecting engaged clutch positions at a first interval and storing the values of the engaged clutch positions. The stored values of the engaged clutch positions can be averaged at a second interval to create running averages, and the running averages can be stored. The running averages are compared at a third interval to determine a rate of change in the clutch positions. A clutch wear-out is signaled when comparing the running averages indicates that the rate of change in the clutch positions deviates from a normal rate of change. The clutch position during an engaged condition can deviate from the normal rate of change when the axial position of the release bearing begins to increase due to an adjustment mechanism ceasing to adjust.

A clutch controller provides protective disengagement of a clutch between an engine and driven machinery to prevent engine failure due to rapid onset overload. Sensor signals of measured parameters are used by the controller to determine potential engine failure. Multiple, successive sensor signals and elapsed times are assessed during which the current sensor signal value and the scaled rate of change in signal values is compared against a predefined amount. The clutch controller sends a clutch disengagement signal if a calculation result is indicative of imminent failure.