A continuously variable transmission driven pulley movable sheave comprising a beveled face disk, an elongated hollow cylindrical collar extending orthogonally from a center of the beveled face disk, and a triangular shaped tuning pocket disposed in the collar. The tuning pocket is structured and operable to control axial movement of the movable sheave on the elongated neck of the driven pulley. The tuning pocket comprises a first gear side, an acceleration side disposed at a positive angle relative to a reference point on the first gear side, and a deceleration side disposed at a negative angle relative to the reference point on the first gear side.

The present disclosure pertains to an adjustable lever for a centrifugal actuator of a continuously variable transmission drive pulley, the adjustable lever including a first extension and a second extension each for receiving a removable weight. The present disclosure also provides kits comprising an adjustable lever as disclosed herein and at least one first removable weight, at least one second removable weight, or both.

A CVT clutch is provided. A fixed sheave of the CVT clutch is statically mounted on an end of the post. A movable sheave assembly is dynamically mounted on the post. The movable sheave includes a recess cavity that is defined by a movable sheave housing. A spider is statically mounted on the post within the recess cavity of the movable sheave assembly. At least one interchangeable ramp is positioned within the recess cavity so that at least one space is provided between the at least one interchangeable ramp and a sheave face of the movable sheave housing. An engagement member is positioned to engage an associated interchangeable ramp and the spider. A main bias member is configured to assert a bias force on the spider and cover to position each engagement member at a select location on the associated interchangeable ramp when a countering force is not present.

A spider is screwed to a drive shaft, includes a first screw that advances in one direction of an axial direction of the drive shaft when the spider rotates relative to the drive shaft in one direction of a circumferential direction, and is fastened to the drive shaft by the first screw. A nut is screwed to the drive shaft, includes a second screw that advances in the other direction of the axial direction of the drive shaft when the nut rotates relative to the drive shaft in one direction of the circumferential direction, and is fastened to the drive shaft by the second screw.

A power unit includes a prime mover and a belt continuously variable transmission. The belt continuously variable transmission includes a drive pulley, a driven pulley, a belt wound around the drive pulley and the driven pulley, and a housing forming an accommodation space in which the belt is disposed. The belt continuously variable transmission changes a speed of rotation produced by drive power output from the prime mover. The power unit further includes a temperature sensor configured to detect a temperature of the belt or a temperature corresponding to the temperature of the belt.

A drive sheave assembly of a continuously variable transmission is provided that includes a post, a fixed sheave, a movable sheave assembly, a sleeve and an engine braking assembly. The engine braking assembly includes an axial activation member, a one-way engagement member and a flange. The axial activation member is statically mounted within a central recess of the fixed sheave. The axial activation member is movably connected with the one-way engagement member. A central passage of the one-way engagement member is configured to engage a portion of the sleeve. The flange is coupled to the one-way engagement member to selectively engage a side of an endlessly looped member with axial movement of the one-way engagement member during an engine braking condition.

Embodiments of the present disclosure describe a drive pulley for a continuously variable transmission including a stationary sheave with a stationary shaft, a movable sheave axially movable relative to the stationary sheave and in contact with the stationary shaft; a spider in contact with at least the moveable sheave and stationary shaft; a spring member, biasing the movable sheave axially away from the stationary sheave; at least one centrifugal actuator including an arm pivotally connected to one of the movable sheave and the spider, the arm pivoting away from the one of the movable sheave and the spider as a speed of rotation of the drive pulley increases, the arm pushing against another one of the movable sheave and the spider as the arm pivots away from the one of the movable sheave and the spider, thereby moving the movable sheave axially toward the stationary sheave, the at least one centrifugal actuator being disposed radially outward of the stationary sheave shaft; and a torque transfer assembly operatively connected to at least one of the spider and the movable sheave, the torque transfer assembly transferring torque between the spider and the movable sheave, the torque transfer assembly including, a torque bearing assembly and at least one roller assembly, positioned on a helixed torque pin, the torque pin connected to the spider; wherein as the roller assembly wears, the at least one roller assembly tracks along a helixed path of the torque pin in a distal direction from the bearing assembly.

A clutch weight for a continuously variable transmission is disclosed. The clutch weight, in certain examples, includes a body having a first end having a pivot pin opening and a second end opposite the first end, a curvilinear surface disposed between the first end and the second end configured to engage a roller, and wherein the roller contacts the curvilinear surface at least at a first contact position, and a center of mass of the body disposed a distance Y from a center of the pivot pin opening and a distance X from the first contact position, and where a ratio of X to Y is in the range of between about 0.526 and 0.558.

An adjustable mass clutch weight for use in a CVT clutch is provided. The adjustable mass clutch weight may include an elongate body having a heel and a tip; a first protrusion having external threads extending from a first side of the elongate body at the heel. The adjustable mass clutch weight may also include a second protrusion having external threads extending from a second side of the elongate body at the heel. The adjustable mass clutch weight may also include a mounting aperture extending through the first protrusion, the elongate body and the second protrusion; and at least one mass adjustment weight with a threaded aperture extending through the at least one mass adjustment weight. The at least one mass adjustment weight may be coupled to the first threaded protrusion and/or the second threaded protrusion to adjust the mass of the adjustable mass clutch weight at the heel of the elongate body.

A pulley assembly for a high-speed continuously variable transmission includes a drive pulley, a shaft sleeve, a movable pulley, rollers, and a back pressure disc. The movable pulley has a shaft portion fitted on the shaft sleeve. The movable pulley has a disc chamber radially formed with multiple pairs of retaining wall pieces. A receiving room is defined between each pair of the retaining wall pieces. The bottom of the receiving room has an inclined push surface. The rollers are received in the receiving rooms. The back pressure disc includes a disc body having a complete inner conical surface. The back pressure disc is subject to the shaft sleeve and unable to be axially displaced along an output shaft. The peripheral edge of the disc body is embedded into the disc chamber of the movable pulley. The inner conical surface is pressed against the rollers.