This disclosure is directed to pipe fittings, systems, and methods. Specifically, this disclosure provides pipe fittings with pairs of circumferential sealing zones and a pressure-testing chamber between the sealing zones. This disclosure also provides pipe fittings with sensors for detecting a breach in one or more sealing zones. The disclosure also provides data trackers for collecting information about the pressure-testing chamber and/or breaches in the sealing zones. Finally, this disclosure provides a dormant power source that becomes powered upon an aqueous breach of one or more sealing zones.

A method of connecting together two unit elements (4, 4′) of a fluid transport pipe, each unit pipe element being covered in an outer insulating coating (6, 6′) made of a thermoplastic material, with the exception of an end portion that does not have an outer insulating coating. The method includes: a step of welding together two abutting unit pipe elements; a step of positioning an annular sleeve (14) around a cut-back and in part around the outer insulating coatings of the two unit pipe elements, the sleeve being made of a thermoplastic material; a step of fastening the sleeve in sealed manner by weld bonding on the outer insulating coatings; and a step of applying an external pressure on the sleeve to enable it to be deformed elastically and match the shape of the respective end portions of the two unit pipe elements.

A method of connecting together two unit elements (4, 4′) of a fluid transport pipe, each unit pipe element being covered in an outer insulating coating (6, 6′) made of a thermoplastic material, with the exception of an end portion that does not have an outer insulating coating. The method includes: a step of welding together two abutting unit pipe elements; a step of positioning an annular sleeve (14) around a cut-back and in part around the outer insulating coatings of the two unit pipe elements, the sleeve being made of a thermoplastic material; a step of fastening the sleeve in sealed manner by weld bonding on the outer insulating coatings; and a step of applying an external pressure on the sleeve to enable it to be deformed elastically and match the shape of the respective end portions of the two unit pipe elements.

An integrity monitoring system for a lined pipeline is provided for monitoring the integrity of a polymer liner in a host pipe. Methods and apparatus are described by which a lined pipeline is provided with such an integrity monitoring system sensor cable is able to bridge a joint between sections of lined pipe, for example by routing the sensor cable across the joint via a channel in an electrofusion fitting or by connecting successive lengths of sensor cable via pass-throughs in an electrofusion fitting. Advantageously, the sensor cable is disposed within a continuous annulus between linings and host pipes, and the continuous annulus is maintained across pipe joints using electrofusion fittings.

An integrity monitoring system for a lined pipeline is provided for monitoring the integrity of a polymer liner in a host pipe. Methods and apparatus are described by which a lined pipeline is provided with such an integrity monitoring system sensor cable is able to bridge a joint between sections of lined pipe, for example by routing the sensor cable across the joint via a channel in an electrofusion fitting or by connecting successive lengths of sensor cable via pass-throughs in an electrofusion fitting. Advantageously, the sensor cable is disposed within a continuous annulus between linings and host pipes, and the continuous annulus is maintained across pipe joints using electrofusion fittings.

A coupling component having a first end and a second end, the fitting having a longitudinal axis between the first end and the second end, the first end of the component including a first tubular portion having a first internal diameter adapted to form a sliding fit with a first pipe section, and a first sealer adapted such that the first end can be sealed in use to the first pipe section; the second end having a second diameter or cross-sectional area which is larger than the first diameter and wherein the second end incorporates a flange, wherein at least part of the face of said flange is in a plane substantially non-perpendicular to, or offset from, the longitudinal axis of the component.

A coupling component having a first end and a second end, the fitting having a longitudinal axis between the first end and the second end, the first end of the component including a first tubular portion having a first internal diameter adapted to form a sliding fit with a first pipe section, and a first sealer adapted such that the first end can be sealed in use to the first pipe section; the second end having a second diameter or cross-sectional area which is larger than the first diameter and wherein the second end incorporates a flange, wherein at least part of the face of said flange is in a plane substantially non-perpendicular to, or offset from, the longitudinal axis of the component.

A liner bridge for a lined pipeline has bores extending through a tubular wall and terminals fitted in the bores, each terminal being exposed to an inward side of the wall for conducting electricity to an electrofusion element. A sealing interface between each terminal and its surrounding bore has one or more projecting formations of the terminal and at least one complementary formation of the bore engaged with the or each of the projecting formations. The interface can also include a sealing mass in the bore.

A liner bridge for a lined pipeline has bores extending through a tubular wall and terminals fitted in the bores, each terminal being exposed to an inward side of the wall for conducting electricity to an electrofusion element. A sealing interface between each terminal and its surrounding bore has one or more projecting formations of the terminal and at least one complementary formation of the bore engaged with the or each of the projecting formations. The interface can also include a sealing mass in the bore.

Disclosed embodiments provide an electrofusion pipe coupler with mechanical support. The electrofusion pipe coupler comprises a coupler housing. A wire is configured and disposed within the housing. Electrodes are affixed to the coupler housing and in electrical contact with the wire. A threaded pattern is formed in an outer surface of the coupler housing. Gripping wedges are affixed to the coupler housing. Each gripping wedge extends from the coupler housing. A nut is attached to the coupler housing, engaging with the threaded pattern, and compressing the wedges against the connecting pipes. This serves to provide axial load transfer from the connecting pipes to the coupler housing via the wedges, thereby providing improved mechanical stability for such pipe assemblies.