This disclosure includes high-temperature, thermally-insulative laminates, Some laminates have a front surface, a back surface, one or more heat-dispersing layers, each comprising at least 90% by weight of: a metal having a melting point of at least 1,300° C. and a thermal conductivity of at least 15 W/Km; or graphite, and one or more heat-insulating layers coupled to the heat-dispersing layer(s), the heat-insulating layer(s) each including a layer of polymeric aerogel, wherein at least a majority of the front surface is defined by one of the heat-dispersing layer(s).

Aerogel-based components and systems for electric vehicle thermal management are provided. Exemplary embodiments include a heat control member. The heat control member can include reinforced aerogel compositions that are durable and easy to handle, have favorable performance for use as heat control members and thermal barriers for batteries, have favorable insulation properties, and have favorable reaction to fire, combustion and flame-resistance properties. Also provided are methods of preparing or manufacturing such reinforced aerogel compositions. In certain embodiments, the composition has a silica-based aerogel framework reinforced with a fiber and including one or more opacifying additives.

A thermal insulation panel is characterized in that first flange parts are formed at an edge part on one side of an axis direction of a flattened metal cylinder and the first flange parts are overlaid on and welded to each other in such a manner as to close the one edge part, second flange parts are formed at an edge part on the other side of the axis direction of the flattened metal cylinder and the second flange parts are overlaid on and welded to each other in such a manner as to close the other edge part, and thermal insulation space is provided inside the flattened metal cylinder. A welding length is shortened significantly and welding operation is reduced during manufacture of the thermal insulation panel to achieve improvement of manufacturing efficiency and achieve reduction in manufacturing cost.

An apparatus for manufacturing an aerogel sheet including: a supply roller around which a blanket is wound to form a roll; a conveyor belt transferring the blanket wound around the supply roller from one side to the other side thereof; a silica sol supply member injecting the silica sol to a surface of the blanket disposed on the conveyor belt to impregnate the blanket with silica sol; a catalyst supply member injecting a gelling catalyst to the surface of the blanket impregnated with silica sol to gelate the silica sol; a collection roller winding the blanket, which is transferred up to the other side by the conveyor belt, in the form of a roll; and a reaction vessel which accommodates the roll-shaped blanket collected by the collection roller and in which the accommodated blanket is aged, modified by injecting a coating solution, or dried at a high temperature.

An apparatus for manufacturing an aerogel sheet including: a supply roller around which a blanket is wound to form a roll; a conveyor belt transferring the blanket wound around the supply roller from one side to the other side thereof; a silica sol supply member injecting the silica sol to a surface of the blanket disposed on the conveyor belt to impregnate the blanket with silica sol; a catalyst supply member injecting a gelling catalyst to the surface of the blanket impregnated with silica sol to gelate the silica sol; a collection roller winding the blanket, which is transferred up to the other side by the conveyor belt, in the form of a roll; and a reaction vessel which accommodates the roll-shaped blanket collected by the collection roller and in which the accommodated blanket is aged, modified by injecting a coating solution, or dried at a high temperature.

Provided is a hydrophobic silica aerogel blanket comprising holes, so that the diffusion of a surface modifier is facilitated in a blanket during a surface modification process to improve the efficiency of surface modification. Accordingly, the hydrophobic silica aerogel has not only excellent physical properties such as specific surface area and thermal conductivity, but also a controlled degree of hydrophobicity, and thus, can have high hydrophobicity.

A thermal insulation device includes a film unit including inner and outer layers and a thermal insulation unit. The outer layer is mounted to a window of a vehicle. The inner layer has a peripheral portion connected sealingly to the outer layer, and a center portion spaced apart from and cooperating with the outer layer to define a thermal insulation space therebetween. The film unit is formed with inlet holes communicating with the thermal insulation space and a seating space of the vehicle, and outlet holes communicating with the thermal insulation space and open toward the bodyshell, such that air in the seating space flows into the thermal insulation space through the inlet holes and is discharged from the thermal insulation space toward the bodyshell through the outlet holes. The thermal insulation unit includes a heat insulation layer disposed on the outer layer.

A thermal insulation device includes a film unit including inner and outer layers and a thermal insulation unit. The outer layer is mounted to a window of a vehicle. The inner layer has a peripheral portion connected sealingly to the outer layer, and a center portion spaced apart from and cooperating with the outer layer to define a thermal insulation space therebetween. The film unit is formed with inlet holes communicating with the thermal insulation space and a seating space of the vehicle, and outlet holes communicating with the thermal insulation space and open toward the bodyshell, such that air in the seating space flows into the thermal insulation space through the inlet holes and is discharged from the thermal insulation space toward the bodyshell through the outlet holes. The thermal insulation unit includes a heat insulation layer disposed on the outer layer.

Self-regulating thermal insulation includes one or more thermal actuators that expand and contract in response to changes in temperature adjacent the thermal insulation, thereby automatically changing the thermal resistance of the thermal insulation. In this manner, a self-regulating thermal insulation may be configured to locally adjust in response to local changes in temperature of a part being insulated, for example, during curing or some other manufacturing process. Such self-regulating thermal insulation may be configured to respond to temperature changes without feedback control systems, power, or human intervention. Methods of making self-regulating thermal insulation include coupling a first plate with respect to a second plate using a support structure, thereby defining an insulation thickness therebetween, positioning an internal partition positioned between the first plate and the second plate, and positioning at least one thermal actuator positioned between the second plate and the internal partition.

Self-regulating thermal insulation includes one or more thermal actuators that expand and contract in response to changes in temperature adjacent the thermal insulation, thereby automatically changing the thermal resistance of the thermal insulation. In this manner, a self-regulating thermal insulation may be configured to locally adjust in response to local changes in temperature of a part being insulated, for example, during curing or some other manufacturing process. Such self-regulating thermal insulation may be configured to respond to temperature changes without feedback control systems, power, or human intervention. Methods of making self-regulating thermal insulation include coupling a first plate with respect to a second plate using a support structure, thereby defining an insulation thickness therebetween, positioning an internal partition positioned between the first plate and the second plate, and positioning at least one thermal actuator positioned between the second plate and the internal partition.