A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.

A heat exchanger (10) suitable for recovering heat from bed material of a fluidized bed boiler (1). The heat exchanger (10) comprises first and second heat exchanger tubes (810, 820) and first and second feeding chambers (310, 320) configured to supply bed material to the first and second heat exchanger tubes (810, 820), respectively. The first heat exchanger tubes (810) are arranged on a first side of a plane (P) that intersects the first feeding chamber (310) and the second heat exchanger tubes (820) are arranged on a second side of the plane (P). The first feeding chamber (310) is configured to supply bed material to the second feeding chamber (320).

A circulating fluidized bed (CFB) boiler has one or more bubbling fluidized bed enclosures containing heating surfaces and located within a lower portion of the CFB boiler to provide an in-bed heat exchanger (IBHX). Solids in the bubbling fluidized bed are maintained in a slow bubbling fluidized bed state by separately controlled fluidization gas supplies. The beds feature open bottom distribution grids with hoppers disposed below to collect solids. The enclosure defining the IBHX is supported from structures below the grids and the enclosure can be supported from the hoppers.

A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.

The invention relates to a method for operating a fluidized bed boiler (6), comprising the steps of: a) providing fresh ilmenite particles having a shape factor of 0.8 or lower as bed material to the fluidized bed boiler (6); b) carrying out a fluidized bed combustion process; c) removing at least one ash stream comprising ilmenite particles from the fluidized bed boiler; d) separating ilmenite particles from the at least one ash stream, wherein the separation includes a step of using a magnetic separator (12) comprising a field strength of 2,000 Gauss or more; e) recirculating separated ilmenite particles into the bed of the fluidized bed boiler; wherein the average residence time of ilmenite particles in the fluidized bed is 100 h or more.

Various aspects provide for a fluidized bed reactor comprising a container having a bed of bed solids and a splashgenerator configured to impart a directed momentum to a portion of the bed solids. A bedwall may separate the bed solids into first and second reaction zones, and the directed momentum may be used to transfer bed solids from one zone to the other. A return passage may provide for return of the transferred bed solids, providing for circulation between the zones. A compact circulating bubbling fluidized bed may be integrated with a reactor having first and second stages, each with its own fluidization gas and ambient. A multistage reactor may comprise a gaswall separating at least the gas phases above two different portions of the bed. A gaslock beneath the gaswall may provide reduced gas transport while allowing bed transport, reducing contamination.

Aspects provide for volatilizing a biomass-based fuel stream, removing undesirable components from the resulting volatiles stream, and combusting the resulting stream (e.g., in a kiln). Removal of particles, ash, and/or H2O from the volatiles stream improves its economic value and enhances the substitution of legacy (e.g., fossil) fuels with biomass-based fuels. Aspects may be particularly advantageous for upgrading otherwise low-quality biomass to a fuel specification sufficient for industrial implementation. A volatilization reactor may include a fluidized bed reactor, which may comprise multiple stages and/or a splashgenerator. A splashgenerator may impart directed momentum to a portion of the bed to increase bed transport via directed flow.

Various aspects provide for a multistage fluidized bed reactor, particularly comprising a volatilization stage and a combustion stage. The gas phases above the bed solids in the respective stages are separated by a wall. An opening (e.g., in the wall) provides for transport of the bed solids from the volatilization stage to the combustion stage. Active control of the gas pressure in the two stages may be used to control residence time. Various aspects provide for a fuel stream processing system having a pretreatment reactor, a combustion reactor, and optionally a condensation reactor. The condensation reactor receives a volatiles stream volatilized by the volatilization reactor. The combustion reactor receives a char stream resulting from the removal of the volatiles by the volatilization reactor.

The invention relates to a method for operating a fluidized bed boiler (6), comprising the steps of: a) providing fresh ilmenite particles having a shape factor of 0.8 or lower as bed material to the fluidized bed boiler (6); b) carrying out a fluidized bed combustion process; c) removing at least one ash stream comprising ilmenite particles from the fluidized bed boiler; d) separating ilmenite particles from the at least one ash stream, wherein the separation includes a step of using a magnetic separator (12) comprising a field strength of 2,000 Gauss or more; e) recirculating separated ilmenite particles into the bed of the fluidized bed boiler; wherein the average residence time of ilmenite particles in the fluidized bed is 100 h or more.

Various aspects provide for a multistage fluidized bed reactor, particularly comprising a volatilization stage and a combustion stage. The gas phases above the bed solids in the respective stages are separated by a wall. An opening (e.g., in the wall) provides for transport of the bed solids from the volatilization stage to the combustion stage. Active control of the gas pressure in the two stages may be used to control residence time. Various aspects provide for a fuel stream processing system having a pretreatment reactor, a combustion reactor, and optionally a condensation reactor. The condensation reactor receives a volatiles stream volatilized by the volatilization reactor. The combustion reactor receives a char stream resulting from the removal of the volatiles by the volatilization reactor.