The steam generating unit of dual circuit reactor with blowdown and drain system is implemented in the close loop, without any conventional blowdown expansion tanks and is designed for maximum pressure of the steam generator (SG) working medium. The SG blowdown water is combined into a single line, cooled down in the regenerative heat exchanger, then in the blowdown aftercooler and drain cooling line and taken out of the tight shell. Out of the tight shell, the SG blowdown water is supplied for treatment to the SG blowdown water treatment system designed for maximum pressure of the steam generator (SG) working medium. After treatment, the water returns to the tight shell and, via the regenerative heat exchanger, to the feed pipelines of each SG. The invention provides increased SG blowdown that leads to the accelerated chemical condition normalization even with considerable deviations.

A cleaning system and method includes suspending and exploding, adjacent a bank of HRSG finned-tubing, a plurality of generally uniformly spaced detonation cords. Each detonation cord has an explosive grain loading of 18-50 grains per foot. A detonation delay assembly attached to each of the plurality of detonation cords creates a predetermined delay between each detonation cord explosion. After the detonation cords are exploded, a suspended elongated beam, having a transport assembly and a pressurized air blower assembly directs pressurized air towards an adjacent the bank of HRSG finned-tubing as the pressurized air blower assembly is moved along a portion of the beam. A suspension assembly moves the beam, the transport assembly, and the pressurized air blower assembly up or down so that a next portion of the bank of HRSG finned-tubing may be cleaned by the pressurized air.

A steam generator comprises a water storage chamber which stores water, a steam generating heater which heats water in the water storage chamber, a water supply pump which supplies water stored in a water supply tank through a water supply port provided in the water storage chamber and a water supply passage, a discharge passage which discharges water formed with a first water discharge passage having a U shape to be convex downward, which is in fluid communication with a discharge port provided in the water storage chamber, and a second water discharge passage having an inverted U shape to be convex upward, and configured such that water stored in the water storage chamber is discharged through the discharge port and the water discharge passage according to the theory of a siphon, wherein the first water discharge passage is formed by a nonmetallic material.

A steam generator comprises a water storage chamber which stores water, a steam generating heater which heats water in the water storage chamber, a water supply pump which supplies water stored in a water supply tank through a water supply port provided in the water storage chamber and a water supply passage, a discharge passage which discharges water formed with a first water discharge passage having a U shape to be convex downward, which is in fluid communication with a discharge port provided in the water storage chamber, and a second water discharge passage having an inverted U shape to be convex upward, and configured such that water stored in the water storage chamber is discharged through the discharge port and the water discharge passage according to the theory of a siphon, wherein the first water discharge passage is formed by a nonmetallic material.

A method and apparatus for manipulating a tool within the secondary side of a steam generator having a tube sheet with a tube bundle having a plurality of heat exchange tubes extending from the tube sheet in rows with an annulus extending around the heat exchange tubes on a periphery of the tube bundle, between the tubes and a wrapper which surrounds the tube bundle. A robot is introduced into the annulus and extends a probe with a tool across selected lanes between the rows of tubes. A method and apparatus is also disclosed for cleaning sludge from the top of a tube sheet that includes introducing a moveable suction apparatus having attached vacuum inlets into either the no tube lane or the circumferential annulus and sludge vacuuming the top of the tube sheet.

A method and apparatus for manipulating a tool within the secondary side of a steam generator having a tube sheet with a tube bundle having a plurality of heat exchange tubes extending from the tube sheet in rows with an annulus extending around the heat exchange tubes on a periphery of the tube bundle, between the tubes and a wrapper which surrounds the tube bundle. A robot is introduced into the annulus and extends a probe with a tool across selected lanes between the rows of tubes. A method and apparatus is also disclosed for cleaning sludge from the top of a tube sheet that includes introducing a moveable suction apparatus having attached vacuum inlets into either the no tube lane or the circumferential annulus and sludge vacuuming the top of the tube sheet.

A system for generating high pressure steam from dirty water uses a combination of submerged plasma arcs and electrical resistive heating. Dirty water from steam assisted gravity drainage, or other dirty water producing process. Which needs to be converted into high pressure steam, is fed directly without any pre-treatment, into a plasma fired steam generator, powered by submerged electrodes. The combination of electric arc plasma and resistive heating is created between the submerged electrodes. The heat so generated will boil the water portion of the dirty water feed to generate steam that is collected in a steam space and then removed therefrom. The solids and other residues (residual sludge) present in the feed water settle down at the bottom of the steam generator and are removed via a blow-down stream. The plasma arcs are used to intermittently remove any scaling or solid deposits that can accumulate on the electrodes.

A system for generating high pressure steam from dirty water uses a combination of submerged plasma arcs and electrical resistive heating. Dirty water from steam assisted gravity drainage, or other dirty water producing process. Which needs to be converted into high pressure steam, is fed directly without any pre-treatment, into a plasma fired steam generator, powered by submerged electrodes. The combination of electric arc plasma and resistive heating is created between the submerged electrodes. The heat so generated will boil the water portion of the dirty water feed to generate steam that is collected in a steam space and then removed therefrom. The solids and other residues (residual sludge) present in the feed water settle down at the bottom of the steam generator and are removed via a blow-down stream. The plasma arcs are used to intermittently remove any scaling or solid deposits that can accumulate on the electrodes.

Improved steamblow commissioning of a steam plant with steam discharged to the condenser and increased use of permanent piping instead of temporary piping with quenching/desuperheating and providing a low back pressure environment to enable aggressive steam blow cleaning.

Improved steamblow commissioning of a steam plant with steam discharged to the condenser and increased use of permanent piping instead of temporary piping with quenching/desuperheating and providing a low back pressure environment to enable aggressive steam blow cleaning.