An integrated steam generator/steam superheater apparatus is disclosed. The disclosed apparatus can be used in a process, such as an ammonia synthesis process, to cool an ammonia converter effluent process gas and to generate superheated steam. The integrated apparatus includes a steam superheater portion wherein hot process gas is used to generate superheated steam by heat transfer to saturated steam. The apparatus also includes a steam generator portion wherein the process gas is used to generate saturated steam by heat transfer to water. Both the superheater and the steam generator are integrated into a single unit, without intervening pluming, etc., thereby saving space and equipment.

A flash boiler has a water jacket and a vertically oriented interior passage which includes water tubes or superheating tubes, or both. The interior passage is a hyperboloid surface to induce draft. Water tubes and superheating tubes can be staggered so as to create a helical path for flue gas passing through the boiler. Water tubes and superheating tubes may include, internally or externally or both, heat transfer aids such as pins, fins or vanes, which may also be helices.

An atomizing system is provided to connect a liquid supply zone and a gas supply zone. In the atomizing system, a first pipeline is connected between the liquid supply zone and a first treatment tank, a second pipeline is connected between the first treatment tank and a second treatment tank, a third pipeline is connected between the gas supply zone and the second treatment tank. The end of each of the nozzles is connected to the other end of the third pipeline. The liquid supplied from the liquid supply zone is flowed into the second treatment tank through the second pipeline, the gas supplied from the gas supply zone is flowed into the second treatment tank through the nozzles, so that the liquid contacts the gas in the second treatment tank to produce the atomized liquid.

A flash boiler has a water jacket and a vertically oriented interior passage which includes water tubes or superheating tubes, or both. The interior passage is a hyperboloid surface to induce draft. Water tubes and superheating tubes can be staggered so as to create a helical path for flue gas passing through the boiler. Water tubes and superheating tubes may include, internally or externally or both, heat transfer aids such as pins, fins or vanes, which may also be helicies.

An atomizing system is provided to connect a liquid supply zone and a gas supply zone. In the atomizing system, a first pipeline is connected between the liquid supply zone and a first treatment tank, a second pipeline is connected between the first treatment tank and a second treatment tank, a third pipeline is connected between the gas supply zone and the second treatment tank. The end of each of the nozzles is connected to the other end of the third pipeline. The liquid supplied from the liquid supply zone is flowed into the second treatment tank through the second pipeline, the gas supplied from the gas supply zone is flowed into the second treatment tank through the nozzles, so that the liquid contacts the gas in the second treatment tank to produce the atomized liquid.

An integrated steam generator/steam superheater apparatus is disclosed. The disclosed apparatus can be used in a process, such as an ammonia synthesis process, to cool an ammonia converter effluent process gas and to generate superheated steam. The integrated apparatus includes a steam superheater portion wherein hot process gas is used to generate superheated steam by heat transfer to saturated steam. The apparatus also includes a steam generator portion wherein the process gas is used to generate saturated steam by heat transfer to water. Both the superheater and the steam generator are integrated into a single unit, without intervening pluming, etc., thereby saving space and equipment.