Systems and methods are disclosed for producing a superheated steam having a specified ratio of water vapor to combustion gases for injection into a well to enhance heavy oil production. Embodiments comprise indirect-contact steam generators and direct-contact steam generators.

Embodiments of the present disclosure include a method for controlling a power generation system, the method including: calculating, during operation of the power generation system, a target water level within a pressure vessel of the power generation system, the pressure vessel receiving a feedwater input and generating a steam output; calculating a flow rate change of the steam output from the pressure vessel; calibrating the target water level within the pressure vessel based on the output from mass flux through the pressure vessel, the mass flux through the pressure vessel being derived from the at least the feedwater input and the steam output; and adjusting an operating parameter of the power generation system based on the calibrated target water level within the pressure vessel.

An integrated steam generator/steam superheater apparatus is disclosed. The disclosed apparatus can be used in a process, such as an ammonia synthesis process, to cool an ammonia converter effluent process gas and to generate superheated steam. The integrated apparatus includes a steam superheater portion wherein hot process gas is used to generate superheated steam by heat transfer to saturated steam. The apparatus also includes a steam generator portion wherein the process gas is used to generate saturated steam by heat transfer to water. Both the superheater and the steam generator are integrated into a single unit, without intervening pluming, etc., thereby saving space and equipment.

An arrangement in a recovery boiler having a furnace for combusting waste liquor and a flue gas duct comprising vertical flue gas channels, at least part of which is provided with heat recovery units for recovering heat from flue gases. The heat recovery units have a width of substantially the width of the flue gas duct, whereby downstream of the furnace the first flue gas channel is provided with a superheater. In addition to the superheater, the first flue gas channel is provided with one of following heat recovery units: an economizer, a boiler bank, or a reheater. The superheater and a second heat recovery unit are located one after the other in horizontal introduction direction of the flue gas, so that in a flue gas channel the flue gas flows in the vertical direction downwards and heats the superheater and the second heat recovery unit simultaneously.

An arrangement in a recovery boiler having a furnace for combusting waste liquor and a flue gas duct comprising vertical flue gas channels, at least part of which is provided with heat recovery units for recovering heat from flue gases. The heat recovery units have a width of substantially the width of the flue gas duct, whereby downstream of the furnace the first flue gas channel is provided with a superheater. In addition to the superheater, the first flue gas channel is provided with one of following heat recovery units: an economizer, a boiler bank, or a reheater. The superheater and a second heat recovery unit are located one after the other in horizontal introduction direction of the flue gas, so that in a flue gas channel the flue gas flows in the vertical direction downwards and heats the superheater and the second heat recovery unit simultaneously.

Embodiments of the present disclosure include a method for controlling a power generation system, the method including: calculating, during operation of the power generation system, a target water level within a pressure vessel of the power generation system, the pressure vessel receiving a feedwater input and generating a steam output; calculating a flow rate change of the steam output from the pressure vessel; calibrating the target water level within the pressure vessel based on the output from mass flux through the pressure vessel, the mass flux through the pressure vessel being derived from the at least the feedwater input and the steam output; and adjusting an operating parameter of the power generation system based on the calibrated target water level within the pressure vessel.

Systems and methods are disclosed for producing a superheated steam having a specified ratio of water vapor to combustion gases for injection into a well to enhance heavy oil production. Embodiments comprise indirect-contact steam generators and direct-contact steam generators.

A small supercritical once-through steam generator (OTSG) includes a radiant section with a furnace coil, and a convection section downstream of the radiant section that includes a superheater which is fluidically connected to the furnace coil. Optionally, the OTSG is devoid of a steam separator. An economizer can also be included downstream of the superheater. Supercritical steam can be generated using the OTSG, for use, among other things, in enhanced oil recovery applications.

A small supercritical once-through steam generator (OTSG) includes a radiant section with a furnace coil, and a convection section downstream of the radiant section that includes a superheater which is fluidically connected to the furnace coil. Optionally, the OTSG is devoid of a steam separator. An economizer can also be included downstream of the superheater. Supercritical steam can be generated using the OTSG, for use, among other things, in enhanced oil recovery applications.

A heat exchanger for heating a fluid in an incineration plant, comprising at least one heat exchanger component wherein the side in contact with the flue gas has an oxide layer comprising an -Al.sub.2O.sub.3 which protects the heat exchanger component against corrosion caused by corrosive compounds entrained or comprised by the flue gas.