A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.

A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.

A reactor system and control method. The method includes feeding solid fuel and oxygen containing gas to a first fluidized bed reactor to form a fluidized bed of particles and combusting a first portion of the fuel in the bed with the oxygen containing gas to generate hot bed particles and a first stream of hot flue gas, conveying the first stream to the flue gas channel, transferring hot bed particles including a second portion of the solid fuel at a predetermined hot particles transfer rate from the first reactor to a second fluidized bed reactor, feeding fluidizing gas to the second reactor to form a second fluidized bed, and transferring bed particles from the second reactor to the first. The method includes first and second operation modes. In the first, the fluidizing gas is oxygen containing gas and, in the second, the gas includes steam, CO.sub.2, or inert gas.

A reactor system and control method. The method includes feeding solid fuel and oxygen containing gas to a first fluidized bed reactor to form a fluidized bed of particles and combusting a first portion of the fuel in the bed with the oxygen containing gas to generate hot bed particles and a first stream of hot flue gas, conveying the first stream to the flue gas channel, transferring hot bed particles including a second portion of the solid fuel at a predetermined hot particles transfer rate from the first reactor to a second fluidized bed reactor, feeding fluidizing gas to the second reactor to form a second fluidized bed, and transferring bed particles from the second reactor to the first. The method includes first and second operation modes. In the first, the fluidizing gas is oxygen containing gas and, in the second, the gas includes steam, CO.sub.2, or inert gas.

An apparatus for controlling flow of a material includes an inlet for receiving the material from a source, and a seal mechanism connected to the inlet, the seal mechanism having a fluidizing bed configured to receive the material from the inlet, a first discharge passageway and a second discharge passageway. The fluidizing bed includes a first transport zone associated with the first discharge passageway and a second transport zone associated with the second discharge passageway, wherein the first and second transport zones are configured to receive transport gas from a transport gas source. The transport gas is controllable to selectively divert a flow of the material into the first discharge passageway and the second discharge passageway.

An apparatus for controlling flow of a material includes an inlet for receiving the material from a source, and a seal mechanism connected to the inlet, the seal mechanism having a fluidizing bed configured to receive the material from the inlet, a first discharge passageway and a second discharge passageway. The fluidizing bed includes a first transport zone associated with the first discharge passageway and a second transport zone associated with the second discharge passageway, wherein the first and second transport zones are configured to receive transport gas from a transport gas source. The transport gas is controllable to selectively divert a flow of the material into the first discharge passageway and the second discharge passageway.

A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.

A circulating fluidized bed boiler, comprising a furnace, a loopseal, and a loopseal heat exchanger arranged in the loopseal. The loopseal heat exchanger comprises at least an inlet chamber, a bypass chamber, and a first heat exchange chamber, heat exchanger pipes arranged in the first heat exchange chamber, and a primary particle outlet for letting out bed material from the first heat exchange chamber. The primary particle outlet has at least a first part and a second part separated from each other by a barrier element in such a way that the first part of the primary particle outlet has a first height and a first width, wherein a ratio of the first height to the first width is less than 0.5 or more than 2. Use of the circulating fluidized bed boiler such that fluidizing gas and bed material are let out from the first heat exchange chamber via the primary particle outlet.

The invention relates to processes for recycling waste materials containing valuable metals in a fluidized-bed furnace (100), comprising the phases I, start-up of the fluidized-bed furnace; and II, continuous reprocessing of the waste materials containing valuable metals, characterized in that the fluidized-bed furnace (100) is operated autothermally during the phase II of continuous reprocessing of the waste materials containing valuable metals, with the process temperature being regulated via the fill level of the fluidized-bed furnace (100) and the flow rate of material through the furnace. The invention further provides an apparatus comprising a fluidized-bed furnace (100) for recycling waste materials containing valuable metals in a continuous autothermal process.

The invention relates to processes for recycling waste materials containing valuable metals in a fluidized-bed furnace (100), comprising the phases I, start-up of the fluidized-bed furnace; and II, continuous reprocessing of the waste materials containing valuable metals, characterized in that the fluidized-bed furnace (100) is operated autothermally during the phase II of continuous reprocessing of the waste materials containing valuable metals, with the process temperature being regulated via the fill level of the fluidized-bed furnace (100) and the flow rate of material through the furnace. The invention further provides an apparatus comprising a fluidized-bed furnace (100) for recycling waste materials containing valuable metals in a continuous autothermal process.