A burner and a method utilize a burner tile with an outer surface extending along the furnace wall and an inner surface defining a passageway. A fuel duct extends at least partially through the passageway and discharges fuel onto a burner head. The burner head forms a coanda-curved surface, wherein the fuel is directed onto the coanda-curved surface such that the fuel flows along the coanda-curved surface to the outer surface of the burner tile. There is an air channel defined by an outside edge of the coanda-curved surface and in fluid flow communication with the passageway such that air flows from the passageway through the channel to mix with the fuel so as to produce the combustible mixture.

A staged, lean pre-mix radiant wall burner having an internal staged fuel discharge tip and an internal flow diverter, and a method of using the radiant wall burner, which allow the combustion of a high hydrogen content fuel without the occurrence of flashbacks and which also provide reduced NO.sub.x emissions and allow a closer spacing of the burners when installed in a wall, floor, or ceiling of a fired heater in a multiple burner arrangement.

A burner and a method utilize a burner tile with an outer surface extending along the furnace wall and an inner surface defining a passageway. A fuel duct extends at least partially through the passageway and discharges fuel onto a burner head. The burner head forms a coanda-curved surface, wherein the fuel is directed onto the coanda-curved surface such that the fuel flows along the coanda-curved surface to the outer surface of the burner tile. There is an air channel defined by an outside edge of the coanda-curved surface and in fluid flow communication with the passageway such that air flows from the passageway through the channel to mix with the fuel so as to produce the combustible mixture.

The present invention is a method of optimizing radiant and thermal efficiency of a gas fired radiant tube heater. A heat exchange blower receives intake air and delivers intake air through a heat exchanger as pre-heated air to a combustion air blower. The combustion air blower receives pre-heated intake air from the heat exchanger and then provides the pre-heated intake air to a burner for mixing with fuel. The fuel-intake air mixture is burned in the burner thereby producing combustion gasses which are fired into a radiant tube. The exhaust combustion gases pass through the balance of the radiant tube and through the heat exchanger where residual heat is transferred and extracted from the combustion gases to pre-heat the intake air. The turbulators are configured to increase the turbulence within the radiant tube and are placed within the initial 10′ to 30′ of the radiant tube after the burner to increase the tube temperature and the radiation emitted from this section of the radiant tube.

A radiant tube heater with a burner assembly, a radiant tube assembly and a combustion air pre-heater, wherein the burner assembly comprises: a burner fuel nozzle; a plenum chamber and a pre-mixer chamber; the plenum chamber having a combustion air inlet; wherein in use: combustion air flows from said plenum chamber through an orifice to said pre-mixer where said air, is mixed with burner fuel entering said pre-mixer through said nozzle prior to being combusted at a burner head; said pre-mixer being at least partly located within said radiant tube assembly; and where in use at least part of the combustion air supplied to said plenum is preheated in said air pre-heater using residual sensible heat of the hot combustion gas products of the heater.

A radiant tube recuperative burner assembly having a heat exchanger (13) and a burner (11); said heat exchanger (13) comprises: a first inner tube (15); a second heat exchanger tube (16) coaxial and external to the first tube (15); a third tube (24) coaxial and external to said second tube (16); a fourth tube (35) positioned perpendicular to said first tube (15); a fifth tube (36) coaxial and internal to said fourth tube (35); a flue gas outlet passage (27) positioned inside said fifth tube (36); a first gap (17) between said first tube (15) and said second tube (16); a second gap (25) between said third tube (24) and said second tube (16); a sixth gap (40) between said fourth tube (35) and said fifth tube (36); said first gap (17) communicates with said sixth gap (40); said second gap (25) communicates with said flue gas outlet passage (27); a Venturi tube (41, 52) positioned transverse to said fifth tube (36); the inlet of the Venturi tube (41, 52) communicates with said sixth gap (40); said Venturi tube (41, 52) has an outlet that is in communication with said flue gas outlet passage (27); and with a connection pipe (42) between said heat exchanger (13) and said burner (11).

A heat exchanger includes a hollow heat exchanger main body that is enclosed in a radiant tube, and a heat conductor that is disposed on outer periphery of the heat exchanger main body. The heat exchanger performs heat exchange between a first gas flowing in between the radiant tube and the heat exchanger main body and a second gas flowing in hollow interior of the heat exchanger main body, and the heat exchanger comprises a turbulence flow generation promoting unit configured to promote generation of a turbulence flow from the first gas flowing in between the radiant tube and the heat exchanger main body, the turbulence flow generation promoting unit being disposed on the outer periphery of the heat exchanger main body without welding.

A staged, lean pre-mix radiant wall burner having an internal staged fuel discharge tip and an internal flow diverter, and a method of using the radiant wall burner, which allow the combustion of a high hydrogen content fuel without the occurrence of flashbacks and which also provide reduced NO.sub.x emissions and allow a closer spacing of the burners when installed in a wall, floor, or ceiling of a fired heater in a multiple burner arrangement.

A fresh-air intake according to aspects of the disclosure includes an outer cover having a pair of side panels disposed in a generally parallel spaced relationship, a top panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels, a bottom panel disposed generally parallel to the top panel, and a front panel coupled to, and disposed generally perpendicular to, each panel of the pair of side panels and the top panel, the front panel having a window formed therein, a supply line coupled to the bottom panel, a weir extending above the bottom panel and surrounding a junction with the supply line, a baffle disposed inside the outer cover, the baffle being disposed inwardly of the window so as to prevent infiltration of moisture into the supply line, and a weep hole formed in the bottom panel.

A radiant tube recuperative burner assembly having a heat exchanger (13) and a burner (11); said heat exchanger (13) comprises: a first inner tube (15); a second heat exchanger tube (16) coaxial and external to the first tube (15); a third tube (24) coaxial and external to said second tube (16); a fourth tube (35) positioned perpendicular to said first tube (15); a fifth tube (36) coaxial and internal to said fourth tube (35); a flue gas outlet passage (27) positioned inside said fifth tube (36); a first gap (17) between said first tube (15) and said second tube (16); a second gap (25) between said third tube (24) and said second tube (16); a sixth gap (40) between said fourth tube (35) and said fifth tube (36); said first gap (17) communicates with said sixth gap (40); said second gap (25) communicates with said flue gas outlet passage (27); a Venturi tube (41, 52) positioned transverse to said fifth tube (36); the inlet of the Venturi tube (41, 52) communicates with said sixth gap (40); said Venturi tube (41, 52) has an outlet that is in communication with said flue gas outlet passage (27); and with a connection pipe (42) between said heat exchanger (13) and said burner (11).