Process heaters and associated methods of processing with ultra-low pollutant emissions are provided. The process heaters and methods utilize a heat exchange tube having disposed therein a radiant permeable matrix burner at a first end of the tube. The tube further includes a thermally insulated insert disposed adjacent the radiant burner opposite an oxidant-fuel mixer that feeds the burner. The process heaters and methods act to reduce emissions of CO and NOx.

Provided is a surface combustion burner which solves the passage blocking in a combustion part caused by dust, and enables stable combustion for a long term. The surface combustion burner comprises: a nozzle configured to discharge fuel gas and air for combustion; and a laminate, provided on a tip of the nozzle, in which a plurality of mesh plates is laminated, wherein the laminate includes a portion having an offset arrangement between at least any adjacent ones of the mesh plates.

A combustion plate is for use in a totally aerated combustion burner in which a plate main body made of ceramic has formed therein a multiplicity of flame holes for ejecting a premixed gas. The plate main body is provided, in a lattice shape, with non-flame-hole sections free of flame holes. Each of those sections of the plate main body which are enclosed by the non-flame-hole sections constitutes a collective flame-hole section having formed therein in a crowded manner a plurality of flame holes. Flame holes formed in those peripheral portions of the collective flame-hole sections which are adjacent to the non-flame-hole sections are smaller in diameter than the diameter of the flame holes formed in those portions of the collective flame-hole sections which are inner than the peripheral portions.

Methods and devices for gas mixture combustion on a surface of a permeable matrix are provided which produce or result in surface stabilized combustion (SSC) with increasing amounts of radiation energy emitted by the matrix surface and decreasing concentrations of pollutant components in the combustion products. The gas mixture is fed to a burner that includes a permeable matrix material having a first thermal conductivity and configured to preheat the combustible gas mixture as it travels through the matrix. The burner includes a plurality of thermal elements having a thermal conductivity higher than and disposed in thermal transfer communication with the matrix base material. The permeable matrix base material forms a combustion surface with at least a portion of the thermal elements exposed above the combustion surface. The gas mixture is combusted at or near exit pores and channels formed at the permeable matrix material combustion surface.

An infrared radiator for the heat treatment of a material web has an incandescent body with a flow-receiving surface that is subjected to a flow of a gas-air mixture supplied to the infrared radiator and heated by combustion of the gas-air mixture. The incandescent body is manufactured as a sheet material formed of a multiplicity of threads and connecting elements that at least indirectly connect the threads to one another. The connecting elements at least partially engage around the threads and thus connect them at least indirectly to one another. The connecting elements are configured in such a way that they may be detached from the connection with the threads, preferably by hand, while breaking up the sheet material.

The invention relates to a process burner for combustion of a plurality of fuel gases with a gaseous auxiliary medium, wherein one of the fuel gases comprises carbon monoxide (CO). The process burner according to the invention includes a first fuel gas unit, a second fuel gas unit and an auxiliary media unit. A first fuel gas which may be natural gas for example is introduced into the process burner via a first fuel gas nozzle in the region of the combustion zone. Carbon monoxide-containing fuel gas is introduced into the process burner via the second fuel gas unit, wherein a second fuel gas nozzle for introducing the carbon monoxide-containing fuel gas is arranged in the region of the auxiliary media unit.

A system including a first cylindrical structure embedded into a second cylindrical structure. The first cylindrical structure includes a combustion chamber. The first cylinder additionally includes a plurality of plasmonic materials on an outer wall of the first cylindrical structure. The second cylindrical structure includes a plurality of photovoltaic cells on an inner wall of the second cylindrical structure. A radius of the second cylindrical structure is greater than a radius of the first cylindrical structure.

Various disclosed embodiments include combined heating and power modules and combined heat and power devices. In an illustrative embodiment, a combined heat and power device includes a heating system including: at least one burner; at least one igniter configured to ignite the at least one burner; a fluid motivator assembly including an electrically powered prime mover; and a heat exchanger fluidly couplable to the fluid motivator assembly. At least one thermophotovoltaic converter has a photon emitter and at least one photovoltaic cell, the photon emitter being thermally couplable to the at least one burner, the at least one photovoltaic cell being thermally couplable to the heat exchanger.

A gas-fired, powered infrared burner unit comprising a perforate distribution plate configured as a tray and a porous foam metal burner element carried in the tray, the combination overlying the open top of a plenum box and sealingly fastened to an edge flange of said box by a retainer having a surrounding flange fastened to the plenum box flange by welding, staking or other means so as to eliminate the need for a gasket. The foam metal medium is constructed of a foam metal alloy to have a pore size of 1000 micros±5%, and produce, along with the perforations in the distribution tray, a port loading of between about 850 and 1,000 BTU/in.sup.2.

A system and method for controlling a porous medium burner of medium-high temperature heating field, the control system includes a local control system and a remote control system; the local control system is configured for acquisition and feedback of data, and execution of an action; and the remote control system communicates with the local control system in real time and is configured for storage and analysis of data and transmission of an instruction. A system and method for controlling a porous medium burner of medium-high temperature heating field, which can effectively perform prediction and prevention of flashback, be adapted to combustion of gases with different calorific values, monitor and diagnose, in real time, a usage status of a porous medium material, and be suitable for the functions such as real-time monitoring of preheating of air and a fuel gas.