An improved systems and methods to reduce and remove particulate matter and chemical pollutants such as dioxins from flue gasses.

The present invention is directed to additives for coal-fired furnaces, particularly furnaces using a layer of slag to capture coal particles for combustion. The additive(s) include iron, mineralizer(s), handling aid(s), flow aid(s), and/or abrasive material(s). The iron and mineralizers can lower the melting temperature of ash in low-iron, high alkali coals, leading to improved furnace performance.

A burner apparatus and process are described. The burner apparatus includes an inlet chamber in communication with a combustion chamber. The combustion chamber has a cylindrical shape defining a longitudinal axis and a radial direction orthogonal to the longitudinal axis. The combustion chamber has an upstream end and a downstream end, and an air inlet is disposed in the inlet chamber. A pilot, a fuel gas inlet, and a refractory material are disposed in the combustion chamber downstream of the air inlet. A mixed gas inlet is positioned downstream of the fuel gas inlet and the pilot in the combustion chamber. The mixed gas inlet includes a manifold having an inlet, a body, and a plurality of nozzles.

A combustor for burning waste material includes a horizontally extended combustion chamber through which a mixture of waste material and air is introduced under pressure tangentially for establishing a vortical movement of the waste material toward one of the end walls. The waste material is ignited during its vortical movement. A second discharge port extends for discharging from the chamber non-combustible material entrained in the outer region of the vortex. The discharged material is conveyed through a conduit to a separator which separates the discharged gases and solid material. A secondary air manifold supplies air through controlled and automated dampers at portals positioned at intervals along the length of the chamber. An adjustable baffle is mounted on the flue adjacent its open end for deflecting outwardly toward the side wall solid material which moves from adjacent the one end wall toward the open end of the flue. A recuperator is mounted externally to the chamber on the exhaust flue, supplying heated air to the secondary air manifold and to the primary air and waste feed intake. Additionally, control means are provided for the use of specialized sensors to monitor the temperature, air flow and volume of the chamber, integrated into a process automation system that allows for control of individual components, stages, regions, as well as the entire process.

In this application is disclosed a novel equipment for solid waste treatment in general, whose state of the art foresees various types of reactors for thermal processing of solid waste, it is constituted by a reactor that has the combustion processed under a thermal cyclone effect produced by air nozzles.

Provided is a cyclonic plasma melting furnace. A melting furnace chamber body includes an inlet through which waste is input and an outlet through which air or gas is discharged. The outlet is provided in a direction opposite to the inlet. At least one plasma torch is provided on the melting furnace chamber body so as to be inclined at a predetermined angle with respect to a direction in which the air or the gas is discharged through the outlet.

A combustor for burning waste material includes a horizontally extended combustion chamber through which a mixture of waste material and air is introduced under pressure tangentially for establishing a vortical movement of the waste material, and is ignited during its vortical movement. A second discharge port extends for discharging from the chamber non-combustible waste material, to a separator which separates the discharged gases and solid material. A secondary air manifold supplies air through controlled dampers at portals positioned at intervals along the length of the chamber. An adjustable baffle is mounted internally on the flue adjacent its open end for deflecting outwardly toward the side wall any combustible material not yet destroyed. A recuperator is mounted externally to the chamber on the exhaust flue, supplying heated air used with primary air flow. Additionally, control means are provided for the use of sensors to monitor the chamber conditions.

Provided is a cyclonic plasma melting furnace. A melting furnace chamber body includes an inlet through which waste is input and an outlet through which air or gas is discharged. The outlet is provided in a direction opposite to the inlet. At least one plasma torch is provided on the melting furnace chamber body so as to be inclined at a predetermined angle with respect to a direction in which the air or the gas is discharged through the outlet.

An improved systems and methods to reduce and remove particulate matter and chemical pollutants from flue gasses. Specifically, the invention relates to waste incinerator furnaces and devices and methods for improved combustion, destruction and removal of undesirable particulate and gaseous environmental contaminants and pollutants.

In this application is disclosed a novel equipment for solid waste treatment in general, whose state of the art foresees various types of reactors for thermal processing of solid waste, it is constituted by a reactor that has the combustion processed under a thermal cyclone effect produced by air nozzles.