A method of calibrating a furnace includes determining a first flame stabilization period for the furnace that avoids detachment of a flame from a burner within a burner box of the furnace, determining a second flame stabilization period that is longer than the first flame stabilization period and avoids emission of a combustion tone from the furnace, and configuring a controller of the same or another furnace to utilize a flame stabilization period that has a duration between the first and second flame stabilization periods. Each flame stabilization period commences upon ignition of a premixed mixture of air and fuel at the burner while an inducer fan operates within a first range of fan speeds, and terminates when the rotational speed of the inducer fan increases to a second range speeds that is greater than the entire first range.

Systems, methods, and circuitries are provided for a controller for a fuel oil burner system that controls a fuel oil burner to perform intermittent ON cycles. In one example, a controller includes a memory configured to store a value for one or more burner control delay periods and a processor. The processor is configured to perform an auto-set procedure in a first ON cycle. The auto-set procedure includes detecting an oil valve in the fuel oil burner; determining that the value for a burner control delay period is a default value; and in response, storing a valve-present value as the value for the burner control delay period in the memory.

A water heater monitoring and notification method includes determining, by a controller of a water heater system, a deviation of a duration of a pre-purge operation from a pre-purge duration average value. The method further includes determining, by the controller of the water heater system, a deviation of a flame current from a flame current average value and determining, by the controller of the water heater system, a deviation of a pulse-width-modulation (PWM) parameter from a PWM parameter average value. The method also includes providing a notification related to a combustion system of the water heater system based on at least the deviation of the duration of the pre-purge operation from the pre-purge duration average value, the deviation of the flame current from the flame current average value, and the deviation of the PWM parameter from the PWM parameter average value.

A combustion air proving (CAP) system for a burner assembly having a burner for providing heated air to a location, a controller, and a back plate, where outside air is fed to the burner via a conduit. The CAP system is connected to an inlet of the system. An outlet of the system is connected to the burner via the back plate. A damper within the system is translatable between open and closed positions for allowing and blocking air flow, respectively. A sensor measures an air flow parameter of air flow to the burner. The sensor communicates with the controller, which shuts down the burner if the parameter measured by the sensor meets a predetermined threshold value. An assembly installer may test for proper sensor and controller functions by translating the damper to the closed position and blocking outside air flow.

A combustion air proving (CAP) system for a burner assembly having a burner for providing heated air to a location, a controller, and a back plate, where outside air is fed to the burner via a conduit. The CAP system, is connected to an inlet of the system. An outlet of the system is connected to the burner via the back plate. A damper within the system is translatable between open and closed positions for allowing and blocking air flow, respectively. A sensor measures an air flow parameter of air flow to the burner. The sensor communicates with the controller, which shuts down the burner if the parameter measured by the sensor meets a predetermined threshold value. An assembly installer may test for proper sensor and controller functions by translating the damper to the closed position and blocking outside air flow.

A water heater monitoring and notification method includes determining that an intake pressure switch of a combustion system of a water heater or an exhaust pressure switch of the combustion system of the water heater is open and shutting down a blower of the combustion system in response to the intake pressure switch or the exhaust pressure switch being open.

A water heater monitoring and notification method includes determining, by a controller of a water heater system, a deviation of a duration of a pre-purge operation from a pre-purge duration average value. The method further includes determining, by the controller of the water heater system, a deviation of a flame current from a flame current average value and determining, by the controller of the water heater system, a deviation of a pulse-width-modulation (PWM) parameter from a PWM parameter average value. The method also includes providing a notification related to a combustion system of the water heater system based on at least the deviation of the duration of the pre-purge operation from the pre-purge duration average value, the deviation of the flame current from the flame current average value, and the deviation of the PWM parameter from the PWM parameter average value.

A method of calibrating a furnace includes determining a first flame stabilization period for the furnace that avoids detachment of a flame from a burner within a burner box of the furnace, determining a second flame stabilization period that is longer than the first flame stabilization period and avoids emission of a combustion tone from the furnace, and configuring a controller of the same or another furnace to utilize a flame stabilization period that has a duration between the first and second flame stabilization periods. Each flame stabilization period commences upon ignition of a premixed mixture of air and fuel at the burner while an inducer fan operates within a first range of fan speeds, and terminates when the rotational speed of the inducer fan increases to a second range speeds that is greater than the entire first range.

A water heater monitoring and notification method includes determining, by a controller of a water heater system, a deviation of a duration of a pre-purge operation from a pre-purge duration average value. The method further includes determining, by the controller of the water heater system, a deviation of a flame current from a flame current average value and determining, by the controller of the water heater system, a deviation of a pulse-width-modulation (PWM) parameter from a PWM parameter average value. The method also includes providing a notification related to a combustion system of the water heater system based on at least the deviation of the duration of the pre-purge operation from the pre-purge duration average value, the deviation of the flame current from the flame current average value, and the deviation of the PWM parameter from the PWM parameter average value.

A combustion air proving system is provided for a burner assembly having a burner for providing heat to a location, a controller, and a back plate. Outside air is fed to the burner via a conduit, and is connected to an inlet of the system. An outlet of the system is connected to the burner via the back plate. A damper within the system is translatable between open and closed positions for allowing and blocking air flow, respectively. A sensor measures an air flow parameter of air flow to the burner. The sensor communicates with the controller, which shuts down the burner if the parameter measured by the sensor meets a predetermined threshold value. An assembly installer may test for proper sensor and controller functions by translating the damper to the closed position and blocking outside air flow.