An improved and high capacity gas igniter for furnaces and burners. The igniter can include an igniter tip that is annular in shape and includes various holes of different sizes and angular projections distributed throughout. The igniter tip may utilize a slip-joint-like mechanism or sleeve that connects inner and outer tubes of a guide tube that allows the inner tube to slide when undergoing thermal expansion. This configuration alleviates stress from building up on the inner tube and igniter tip, preventing damage.

A method of controlling water heater pilot flame ignition includes receiving, by a controller of a water heater, a user input and controlling a pilot gas valve to start a gas flow to a pilot burner in response to the user input. The method further includes, in response to the user input, controlling, by the controller, an igniter to generate an ignition spark for lighting a pilot flame. The method also includes controlling, by the controller, the pilot gas valve to maintain the gas flow to the pilot burner if the pilot flame is lit.

A gas burner system and corresponding methods include a gas burner through which an air-gas mixture is conducted; a variable-speed forced-air device that forces air through the gas burner; a control valve that controls a supply of gas for mixture with the air to thereby form the air-gas mixture; an electrode configured to ignite the air-gas mixture and produce a flame, wherein the electrode is further configured to measure an actual flame strength of the flame; a controller; and an input device for inputting a calibration command to the controller. Upon receipt of the calibration command, the controller is configured to automatically calibrate and save the target flame strength set point and thereafter automatically regulate a speed of the variable-speed forced-air device to cause the actual flame strength to achieve the target flame strength set point.

Example methods and apparatus for automating startup processes of gas grills are disclosed. An example grill includes a first burner, a second burner, a first burner valve operatively positioned between the first burner and a manifold of the grill, a second burner valve operatively positioned between the second burner and the manifold, a first ignitor operatively positioned relative to the first burner, and a second ignitor operatively positioned relative to the second burner. The example grill further includes a controller operatively coupled to the first burner valve, the second burner valve, the first ignitor, and the second ignitor. In response to determining that a user-based startup request has been received at the grill, the controller is to instruct the first burner valve and the second burner valve to open, and instruct the first ignitor and the second ignitor to ignite corresponding ones of the first burner and the second burner.

Methods and apparatus to indicate presence of a flame are disclosed. An example gas grill includes a burner tube having apertures to emit a fuel for combustion, an ignition element to cause ignition of the fuel emitted from the apertures of the burner tube, a flame sensor to detect the presence of a flame associated with the combustion of the fuel emitted from the apertures of the burner tube, and flame sense circuitry including a flame signal accessor to access a flame sense signal from the flame sensor, and a terminal to output an indication of the presence of the flame, the indication of the presence of the flame output without respect to an open or closed state of a lid of the grill.

A spark detector indicates the presence of a spark by analyzing sound waves generated when an electrical spark is produced from an electrical spark generator located on an igniter rod. The spark detector includes an acoustic sensor that is in communication with the igniter rod to determine the time for the spark sound wave to travel through the igniter rod to the acoustic sensor. If a spark is not detected, the spark detector may output a signal indicating at least one of (i) the spark was not detected, (ii) to replace the electrical spark generator immediately, or (iii) replace the electrical spark generator soon such as at the next scheduled maintenance. Furthermore, the spark detector may be calibrated based on current temperature of the igniter rod based upon time of propagation of a pulse sound wave, generated by a pulse-echo generator, to reflect off an end of the igniter rod.

A flame detection device that uses a breakthrough voltage across a pair of electrodes located in a flame zone to detect the presence of a flame. The flame detection device may be used with a burner that is part of a furnace in a central heating system for a home or building. Unlike conventional flame detection devices that measure ionization current in a flame, the flame detection device detects a flame by determining the voltage required for a spark event across a spark gap located in a flame zone (also referred to as the breakthrough voltage), and evaluating the breakthrough voltage and/or its various characteristics to detect the presence or absence of a flame. According to one example, the flame detection device includes a power supply, an ignition unit, output wires, insulators, and electrodes.

The present approach relates to generating seed electrons at a spark gap in the absence of .sup.85Kr. The present approach utilizes electron emission from a triple-point instead to provide seed electrons to reduce the statistical time lag of a spark gap. In one such implementation, a spark gap a spark gap may be fabricated and/or operated without a radioactive component without otherwise changing its overall form or function of the spark gap.

A control gas ball valve for high pressure gas cooking appliances provides a linear surface slot along its rotation direction. When turned by a control knob and enters a gas inlet, the said surface slot is able to channel gas input to a hole that connects said surface slot to the center of the valve ball. The gas in the center of the valve ball is directed away to a burner for cooking purposes. The said linear surface slot is able to provide constant flowrate slope for continuously variable power adjustment and a maximum power plateau. These are the most desirable features in residential cooking.

A device for igniting/re-igniting the flame for a gas burner, for example for a cooktop, is capable of receiving a supply voltage from a supply source. The device is furthermore configured for receiving a signal representing the presence of the flame. The flame ignition/re-ignition device is configured for activating a spark activation circuit (70) configured for generating sparks for igniting the flame when the signal representing the presence of the flame indicates absence of flame, and interrupting the generation of sparks when the signal indicates presence of flame. Furthermore, the flame ignition/re-ignition device comprises an anti-inversion circuit (40) configured for uncoupling the flame ignition/re-ignition device from the direction of insertion of a supply plug for the device into a domestic power outlet, making the device insensitive to the polarity adopted in the connection between the plug and the power outlet.