Patent classifications
F23N2229/12
Closed-Loop Control of a Combustion Apparatus
Various embodiments include a combustion apparatus comprising: a facility for open- and/or closed-loop control of the apparatus; a combustion chamber; an actuator adjusting an air supply; and a combustion sensor in a region of a flame of the chamber. The controller stores a list of support points. A first air supply value is assigned to each support point. A drift test value and an index for ascertainment of a test result are assigned to each support point. The controller: generates a specified air supply; selects a support point as a function of the air supply; and decides on a test result using the index for the support point. To ascertain a test result: receives a signal from the combustion sensor; determines a new test result; ascertains a changed drift test value for the selected support point; and stores the changed drift test value as the drift test value.
FLAME MONITORING DEVICE FOR A GAS BURNER APPLIANCE AND GAS BURNER APPLIANCE
Flame monitoring device (23) for a gas burner appliance (10), the gas burner appliance (10) being configured to burn a combustible gas, the combustion of the combustible gas resulting into a flame (12), comprising a flame supervision device (24) providing as measurement signal an electrical voltage signal depending on the presence of the flame (12), and an electronic circuit (25) converting the electrical voltage signal provided by the flame supervision device (24) into an electrical current signal.
Systems for avoiding harmonic modes of gas burners
A gas burner system has a gas burner with a conduit through which an air-gas mixture is conducted; a variable-speed forced-air device that forces air through the conduit; a control valve that controls a supply of gas for mixture with the air to thereby form the air-gas mixture; and an electrode configured to ignite the air-gas mixture so as to produce a flame. The electrode is further configured to measure a flame ionization current associated with the flame. A controller is configured to actively control the variable-speed forced-air device based on the flame ionization current measured by the electrode so as to automatically avoid a flame harmonic mode of the gas burner. Corresponding methods are provided.
Gas burner systems and methods for calibrating gas burner systems
A gas burner system and corresponding methods include a gas burner through which an air-gas mixture is conducted; a variable-speed forced-air device that forces air through the gas burner; a control valve that controls a supply of gas for mixture with the air to thereby form the air-gas mixture; an electrode configured to ignite the air-gas mixture and produce a flame, wherein the electrode is further configured to measure an actual flame strength of the flame; a controller; and an input device for inputting a calibration command to the controller. Upon receipt of the calibration command, the controller is configured to automatically calibrate and save the target flame strength set point and thereafter automatically regulate a speed of the variable-speed forced-air device to cause the actual flame strength to achieve the target flame strength set point.
METHODS AND SYSTEMS FOR USING FLAME RECTIFICATION TO DETECT THE PRESENCE OF A BURNER FLAME
Systems and methods for detecting the presence of a burner flame using flame rectification are shown and described. A conductive flame sensor is positioned to conduct electricity to a burner flame when the burner is lit. The flame provides a conductive path to the burner conductive body and when operatively connected to an alternating current source, half-wave rectifies the current flowing to the sensor. A flame sensing circuit provides an output signal that is conditioned for use as an input to a flame indicator and/or a controller that is configured to shut off gas flow to the burner when no flame is present after an attempt at igniting the burner.
HVAC system flame sensor
A flame sensor for a furnace of a heating, ventilation, and air conditioning (HVAC) system includes a sensor body and an electrically conductive member of the sensor body. The electrically conductive member is configured to be disposed within a flame region of a burner of the furnace and configured to receive electrical current from a controller of the furnace. The flame sensor also includes an anti-oxidation coating disposed on an outer surface of the electrically conductive member and configured to transmit the electrical current from the electrically conductive member. The anti-oxidation coating is configured to contact a flame produced by the burner and expose the electrical current to the flame.
Gas safety shutoff
A system for igniting a grill can include a solenoid valve, a flame rectification sensor, an igniter, and a control circuit connected to the solenoid valve and the flame rectification sensor. The solenoid valve controls flow of gas to the grill's burner and includes a switch that closes when a handle connected to the switch opens the solenoid valve. The control circuit sends current to the solenoid valve when the switch is closed to hold the solenoid valve open. After the switch closes, the igniter is ignited. After ignition, the control circuit monitors the presence of a flame with a flame rectification sensor. If no flame is detected after a certain amount of time, the control circuit stops sending current to the solenoid valve to close the solenoid valve.
Systems and methods for flame monitoring in gas powered appliances
A gas powered water heater includes a storage tank, a main burner, a flame sensor assembly, and a controller communicatively coupled to the flame sensor assembly. The flame sensor assembly includes a probe positioned proximate the main burner to couple an electric current to the main burner through a flame on the main burner and not to couple an electric current to the main burner when the flame is not present on the main burner, and a detector that provides signals representative of the electric current provided through the probe. The controller is programmed to determine a length of time taken for a transition between a signal representative of no electric current and a signal representative of a steady state electric current, and determine, based at least in part on the determined length of time, a strength of the flame on the main burner.
Premixing Apparatus
A premixing apparatus that mixes a fuel gas with air and supplies an air-fuel mixture in a burner through a fan includes a control device that is configured to carry out a third control that: calculates and memorizes a lower limit of a rotational speed of a fan, at which an increase of an opening degree of a variable throttle valve becomes necessary, as a first threshold; and when the rotational speed of the fan increases to the first threshold or faster next time, immediately changes the opening degree of the variable throttle valve to an increased opening degree, which is larger than a predetermined standard opening degree and is obtained by multiplying a deviation of the rotational speed of the fan from the first threshold by a predetermined coefficient.
SYSTEM AND METHOD TO DETECT FLAME ROD/SENSOR MALFUNCTION
A method of monitoring a flame rod of a furnace including: detecting an average current of the flame rod during a burn cycle of the furnace; determining a burn time of the burn cycle of the furnace; and determining a remaining life of the flame rod based on at least the average current and the burn time.