A pressure-sensor-integrated glow plug which can increase reliability of a bonding portion between a ceramic heater and a metal-made outer sleeve while being manufactured with relatively simple manufacturing steps and, at the same time, can maintain airtightness over a long period, and a method of manufacturing such a pressure-sensor-integrated glow plug.

This document describes a heating rod for a glow plug with a ceramic glow element having a glow tip at its front end and a connector portion at its rear end, a contact element making electrical contact with the connector portion of the glow element, and a sheath, from which the front end of the glow element protrudes. According to this disclosure, the contact element is pressed against the glow element under pre-tension. Furthermore, this document describes a method for producing such a heating rod and a glow plug with such a heating rod.

A glow plug is described, having a body, a glow pin which protrudes from a first end of the body, and an inner pole which protrudes from a second end of the body and is electrically connected to the glow pin. A section of the inner pole that protrudes out of the body has an embossed structure for improving the mechanical and electrical connection to a plug connector. A method for producing a glow plug is also disclosed.

A metal shell of a glow plug mounted on an engine head of a diesel engine and a method of manufacturing the same are disclosed. The metal shell has an improved multi-stage structure, which allows the metal shell to be easily manufactured regardless of overall length of the metal shell and allows a metal shell section fastened to the engine head and at least one of the other metal shell sections to have different material strengths, thereby increasing fastening strength of the metal shell to the engine head and preventing warpage of the metal shell while improving productivity while reducing manufacturing costs. The metal shell of a glow plug for diesel engines according to the invention includes a plurality of metal shell sections disposed in an axial direction of the glow plug and having different material strengths.

A method for manufacturing a ceramic heater-type glow plug (1) that includes: a ceramic heater (11); and a metallic outer cylinder (12) that holds the ceramic heater at one end and has the other end inserted in and fixed to a metallic housing (14), the housing having a first housing section (14a) and a second housing section (14b) coaxially arranged with each other, the method for manufacturing a ceramic heater-type glow plug includes the steps of: inserting the ceramic heater in the outer cylinder; inserting the outer cylinder in the first housing section, the second housing section, and a ring-shaped filler material (18) in a state where the filler material is interposed between the first housing section and the second housing section; and joining the first housing section, the second housing section, and the outer cylinder by welding at a position where the filler material is provided.

A method for manufacturing a ceramic heater-type glow plug that includes: a ceramic heater; a metallic outer cylinder that holds the ceramic heater at one end and has the other end inserted in and fixed to a metallic housing; and lead wire that is connected to the ceramic heater and electrifies the ceramic heater, the method for manufacturing a ceramic heater-type glow plug includes the steps of: forming a metalized layer in a region of the ceramic heater that is connected to the lead wire; press-inserting at least the metalized layer of the ceramic heater in a connection fitting that connects the ceramic heater and the lead wire; and heating the ceramic heater and the connection fitting at a temperature at which a material for forming the metalized layer is brought into a semi-molten state and joining by mass transfer between the connection fitting and a solid layer of the metalized layer.

A method of making a hot surface igniter is described. A silicon carbide composition that includes both fines fraction and a coarse fraction is sintered in a nitrogen and argon reducing atmosphere in a manner that controls the incorporation of nitrogen with in the lattice of recrystallized silicon carbide. The controlled incorporation of nitrogen in the lattice provides enhanced control over heating and electrical properties, while simultaneously achieving a lower surface area fully recrystallized structure for oxidation resistance and long service life.

A method of making a hot surface igniter is described. A silicon carbide composition that includes both fines fraction and a coarse fraction is sintered in a nitrogen and argon reducing atmosphere in a manner that controls the incorporation of nitrogen with in the lattice of recrystallized silicon carbide. The controlled incorporation of nitrogen in the lattice provides enhanced control over heating and electrical properties, while simultaneously achieving a lower surface area fully recrystallized structure for oxidation resistance and long service life.

This document describes a heating rod for a glow plug with a ceramic glow element having a glow tip at its front end and a connector portion at its rear end, a contact element making electrical contact with the connector portion of the glow element, and a sheath, from which the front end of the glow element protrudes. According to this disclosure, the contact element is pressed against the glow element under pre-tension. Furthermore, this document describes a method for producing such a heating rod and a glow plug with such a heating rod.

A glow plug is described, having a body, a glow pin which protrudes from a first end of the body, and an inner pole which protrudes from a second end of the body and is electrically connected to the glow pin. A section of the inner pole that protrudes out of the body has an embossed structure for improving the mechanical and electrical connection to a plug connector. A method for producing a glow plug is also disclosed.