A wettable media pad comprises an inlet side and an outlet side and a porous structure made from a non-woven material, comprising a plurality channels having a hexagonal cross-section defined by six walls, the channels running from the inlet side to the outlet side, wherein the wettable media pad is configured to direct fluid from a top surface of the media pad to a bottom surface of the media pad along at least one of the walls of the channels, wherein the wettable media pad is configured to exchange heat and mass between a fluid positioned on or in a wall of the channels and a gas flowing through the channels as the gas flows from the inlet side to the outlet side, and wherein the wettable media pad is produced with additive manufacturing. A method of making a wettable media pad is also described.

A heater having a burner, a first heat exchanger associated with the burner, a second heat exchanger above the first heat exchanger in fluid cooperation with the first heat exchanger and an ambient air intake blower above the second heat exchanger. The second heat exchanger comprises angularly disposed finned section so condensate within the second heat exchanger flows to a collection point and is collected in a trap. The trap includes a sensor to sense buildup of fluid in the trap with feedback to the heater controls. The heater may include a collection pan below the heat exchangers in fluid communication with the trap. In one aspect the collection pan may include a heating element to vaporize the fluid so that heated, humidified air is expelled through vents adjacent the base of the heater. In another aspect, the pan includes an ultrasonic vaporization element to vaporize fluid in the pan.

A heater having a burner, a first heat exchanger associated with the burner, a second heat exchanger above the first heat exchanger in fluid cooperation with the first heat exchanger and an ambient air intake blower above the second heat exchanger. The second heat exchanger comprises angularly disposed finned section so condensate within the second heat exchanger flows to a collection point and is collected in a trap. The trap includes a sensor to sense buildup of fluid in the trap with feedback to the heater controls. The heater may include a collection pan below the heat exchangers in fluid communication with the trap. In one aspect the collection pan may include a heating element to vaporize the fluid so that heated, humidified air is expelled through vents adjacent the base of the heater. In another aspect, the pan includes an ultrasonic vaporization element to vaporize fluid in the pan.