A technology liquefies natural gas. The natural gas liquefaction method pre-cools treated natural gas by ethane evaporation, sub-cools liquefied gas using cooled nitrogen as a refrigerant, reduces liquefied gas pressure, separates non-liquefied gas and diverts liquefied natural gas. Before pre-cooling the natural gas is compressed, ethane is evaporated during the multi-stage pre-cooling of liquefied gas with simultaneous evaporation of ethane using cooled ethane as a refrigerant. Ethane generated by evaporation is compressed, condensed and used as a refrigerant during the cooling of liquefied gas and nitrogen, with nitrogen being compressed, cooled, expanded and fed to the natural gas sub-cooling stage. The natural gas liquefaction unit contains a natural gas liquefaction circuit, an ethane circuit and a nitrogen circuit. The natural gas liquefaction circuit includes a natural gas compressor, a cooler unit, ethane vaporizers, a closed-end subcooling heat exchanger, and a separator, connected in series.

A solvent is dispersed into a natural gas feed at a solvent injection point to produce a mixed feed. The mixed feed contains heavy components with a potentially fouling portion that can cause obstructions in a heat exchanger. A fluid injection system can inject the solvent intermittently, for instance, based on an amount of accumulation or expected accumulation of heavy component solids in the heat exchanger. The solvent prevents the potentially fouling portion of the heavy components from freezing, melts or dissolves the accumulation, and reduces the obstructions in the heat exchanger. The fluid injection system includes a solvent supply, an optional atomizer, an injection controller, optionally one or more sensors, and/or optionally a heater. The solvent injection system can disperse the solvent onto a flow surface for the natural gas feed and/or mixed feed to form a solvent film which further reduces heavy component solids.

A method for an improved integration of refrigeration into conventional natural gas processing plants which use propane or similar hydrocarbon refrigerants either to supplement cooling by turbo-expanders or as the sole source of refrigeration.

Herein pipeline pressure, temperature and NGL constituents are manipulated for the transportation and optional storage in a pipeline system of natural gas mixtures or rich mixtures for delivery of chilled Products for downstream applications. Pressure reduction from a last compression section delivers internally chilled Products for reduced capital and operating costs. A high lift compressor station before the pipeline terminus provides pressure differential for Joule-Thompson chilling of the pipeline contents. The chilling step can be retrofitted to existing pipeline systems, and the chilling steep can include a turbo expander or the like for recovery of pipeline pressure energy for power generation. For like throughout, with this higher pressure operation, the effects of enhanced NGL content results in a reduction in diameter of the pipeline by at least one standard size. Substantial overall reduction in energy consumption and associated CO2 emissions is thereby achieved through integrated pipeline/processing applications.

The disclosure provides a method and system for optimizing production of a natural gas liquefaction process, the method comprising the steps of: selecting at least one manipulated variable (MV) for controlling the liquefaction process; selecting at least one control variable (CV), the at least one control variable at least comprising liquefied natural gas (LNG) throughput; providing at least one model, each model providing a dependency of the at least one control variable (CV) on the at least one manipulated variable (MV); using the at least one model to estimate LNG throughput for at least one of the manipulated variables (MV); obtaining process data from the liquefaction process, the process data at least including observed values of LNG throughput; creating a gain matrix based on said interdependencies; and using the gain matrix to optimize a process control system of the liquefaction process.

A system for processing liquified natural gas can include: a natural gas feed; a cold box; one or more natural gas cooling components; and a storage tank configured to store a refrigerant, wherein the one or more natural gas cooling components and the storage tank are located within the cold box. The cold box can be a methane cold box and the refrigerant can be propane, ethane, or ethylene. The system can also include a propane refrigerant cycle and/or an ethylene refrigerant cycle. Refrigerant stored in the methane cold box can be used to replenish refrigerant lost in the propane/ethylene cycles. The cold box can be an ethylene cold box of the ethylene refrigerant cycle. Propane can be stored in the ethylene cold box. A second storage tank can be located within a methane cold box and store ethane or ethylene.

A plant and process are used to liquefy and purify a high pressure ethane feed stream. The plant includes a cascaded refrigeration system that refrigerates the ethane feed stream. The refrigeration system includes a propylene circuit, an ethylene circuit and a mixed refrigerant circuit. The mixed refrigerant circuit includes a refrigerant that includes ethane and methane. The plant includes a demethanizer that is configured to remove methane and other natural gas liquids from the refrigerated ethane stream.

Implementations described and claimed herein provide systems and methods for processing liquefied natural gas (LNG). In one implementation, a solvent is injected into a feed of natural gas at a solvent injection point. A mixed feed is produced from a dispersal of the solvent into the feed of natural gas. The mixed feed contains heavy components. A chilled feed is produced by chilling the mixed feed. The chilled feed includes a vapor and a condensed liquid. The condensed liquid contains a fouling portion of the heavy components condensed by the solvent during chilling. The liquid containing the fouling portion of the heavy components is separated from the vapor. The vapor is directed into a feed chiller heat exchanger following separation of the liquid containing the fouling portion of the heavy components from the vapor, such that the vapor being directed into feed chiller heat exchanger is free of freezing components.

A liquefaction and subcooling system, comprising a refrigeration device to provide a refrigerant fluid at a first and a second cold temperature that correspond to temperatures of the first and second gases, a subcooling arrangement coupled to the refrigeration device such that the refrigerant fluid is supplied to the subcooling arrangement, the subcooling arrangement having first and second subcoolers for exchanging heat between a gas to be liquefied and/or subcooled and the refrigerant fluid, wherein, when the gas to be liquefied and/or subcooled is the first gas, the refrigeration device is configured to provide the refrigerant fluid and the subcooling arrangement is configured to guide the refrigerant fluid and the gas through the first subcooler; and, when the gas to be liquefied and/or subcooled is the second gas, the refrigeration device is configured to provide the refrigerant fluid.

A system and method for increasing the efficiency of natural gas liquefaction processes by using a hybrid cooling system and method. More specifically, a system and method for converting a transcritical precooling refrigeration process to a subcritical process. In one embodiment, the refrigerant is cooled to sub-critical temperature using an economizer. In another embodiment, the refrigerant is cooled to a sub-critical temperature using an auxiliary heat exchanger. Optionally, the economizer or auxiliary heat exchanger can be bypassed when ambient temperatures are sufficiently low to cool the refrigerant to a sub-critical temperature. In another embodiment, the refrigerant is isentropically expanded.