A system for liquefying a gas includes a liquefaction heat exchanger having a feed gas inlet adapted to receive a feed gas and a liquefied gas outlet through which the liquefied gas exits after the gas is liquefied in the liquefying passage of the heat exchanger by heat exchange with a primary refrigeration passage. A mixed refrigerant compressor system is configured to provide refrigerant to the primary refrigeration passage. An expander separator is in communication with the liquefied gas outlet of the liquefaction heat exchanger, and a cold gas line is in fluid communication with the expander separator. A cold recovery heat exchanger receives cold vapor from the cold gas line and liquid refrigerant from the mixed refrigerant compressor system so that the refrigerant is cooled using the cold vapor.

A technology liquefies natural gas. The natural gas liquefaction method pre-cools treated natural gas by ethane evaporation, sub-cools liquefied gas using cooled nitrogen as a refrigerant, reduces liquefied gas pressure, separates non-liquefied gas and diverts liquefied natural gas. Before pre-cooling the natural gas is compressed, ethane is evaporated during the multi-stage pre-cooling of liquefied gas with simultaneous evaporation of ethane using cooled ethane as a refrigerant. Ethane generated by evaporation is compressed, condensed and used as a refrigerant during the cooling of liquefied gas and nitrogen, with nitrogen being compressed, cooled, expanded and fed to the natural gas sub-cooling stage. The natural gas liquefaction unit contains a natural gas liquefaction circuit, an ethane circuit and a nitrogen circuit. The natural gas liquefaction circuit includes a natural gas compressor, a cooler unit, ethane vaporizers, a closed-end subcooling heat exchanger, and a separator, connected in series.

The present disclosure provides a system and method of efficiently designing a compact and modularized midscale liquefied natural gas production train. The train includes Natural Gas Pretreatment and Natural Gas Liquefaction sections designed in a unique way that reduces footprint, capital and operating cost, and overall project schedule. The train is configured into a framed compact multi-level structure with air coolers on the top level and process equipment underneath, which results in significant reduction in footprint compared to conventional stick-built design and significant reduction in footprint compared to conventional modularized design.

A system and method for producing liquefied natural gas (LNG) from a natural gas stream. Each of a plurality of LNG trains liquefies a portion of the natural gas stream to generate a warm LNG stream in a first operating mode, and a cold LNG stream in a second operating mode. A sub-cooling unit is configured to, in the first operating mode, sub-cool the warm LNG streams to thereby generate a combined cold LNG stream. The warm LNG streams have a higher temperature than a temperature of the cold LNG streams in the second operating mode and the combined cold LNG stream. The combined cold LNG stream has, in the first operating mode, a higher flow rate than the flow rate of the cold LNG streams in the second operating mode.

A liquefied natural gas compression system includes: a first gas turbine that drives a rotary machine; a first steam boiler including a first heat recovery steam generator that recovers heat from exhaust gas from the first gas turbine; a first steam turbine that drives a first refrigerant compressor; a common header steam line through which steam from the first steam boiler flows to an inlet of the first steam turbine; an auxiliary steam line; and a letdown valve that connects the common header steam line to the auxiliary steam line and that opens in response to pressure of the common header steam line exceeding a predetermined threshold value.

A blast furnace facility includes a process for capturing and sequestering CO2 generated from the facility process, producing hydrogen from the hot blast furnace gas, and using blast furnace gas as methanol feed. The CO2 rich streams from the facility may be sent to sequestration of some form via a sequestration compressor, thereby reducing the overall emissions from the facility. The other products generated by the facility are used as methanol feedstock and to produce hydrogen.

A blast furnace facility includes a process for capturing and sequestering CO2 generated from the facility process, generating hydrogen from hot blast furnace gas, and using blast furnace gas as methanol feed. The CO2 rich streams from the facility are sent to sequestration of some form via a sequestration compressor, thereby reducing the overall emissions from the facility. The other products generated by the facility are used as methanol feedstock and to produce hydrogen.

A method and apparatus for producing liquefied natural gas. A pretreated natural gas stream is compressed in at least two serially arranged compressors to a pressure of at least 1,500 psia and cooled. The resultant cooled compressed natural gas stream is expanded in at least one work producing natural gas expander to a pressure less than 2,000 psia and no greater than the pressure to which natural gas stream has been compressed, thereby forming a chilled natural gas stream that is separated into a refrigerant stream and a non-refrigerant stream. The refrigerant stream is warmed in a heat exchanger through heat exchange with one or more process streams associated with pretreating the natural gas stream, thereby generating a warmed refrigerant stream. The warmed refrigerant stream and the non-refrigerant stream are then liquefied.

Systems and methods for controlling a natural gas production system in an upset scenario, and/or during startup of turbo-expander system are disclosed. In one embodiment, a method of operating a Joule-Thomson valve of a natural gas production system includes determining an upset event within the natural gas production system, obtaining a flow rate through at least one expander prior to the upset event, and calculating, based on the flow rate, a percent opening of the Joule-Thomson valve. The method further includes opening the Joule-Thomson valve to the percent opening, controlling the Joule-Thomson valve by a PID controller in a set point tracking mode for a period of time, and controlling the Joule-Thomson valve by the PID controller in an automatic mode.

A method for handling the shutdown of a turbomachine string installed in a plant for the liquefaction of a gaseous product comprising at least two turbomachine strings comprises the steps of detecting the shutdown of a first turbomachine string; promptly increasing the driving torque on a shaft of a second turbomachine string when the shutdown is detected; maintaining the driving torque increase on the shaft of the second turbomachine string until a preset speed of the motor driver is reached or a predetermined period of time expires.