Methods and systems for removing contaminants, such as water and/or carbon dioxide, from a gas stream, such as a natural gas stream or a flue gas stream. One or more solid-tolerant heat exchangers are employed to chill the gas stream to a temperature at which the contaminants solidify. The solidified contaminants may then be separated and removed from the gas stream. In one or more aspects, the one or more solid-tolerant heat exchangers may include a scraped heat exchanger.

A method for producing liquid nitrogen using a residual gas stream derived from a flue gas of a power plant is provided. The residual gas stream is purified in a front-end purification unit to remove freezable components and then the purified stream is compressed. Following compression, the stream can be divided into a first portion and a second portion, wherein the first portion is cooled and sent to a distillation column, wherein oxygen and argon are separated, thereby leaving an essentially pure gaseous nitrogen stream. The gaseous nitrogen stream can then be liquefied using refrigeration provided by expanding the second portion of the purified stream. In a preferred embodiment, the second portion is expanded in two turbines, and the gaseous nitrogen is compressed in a cold nitrogen booster, which is powered by one of the two turbines. In an additional embodiment, after warming, the expanded second portion of the purified stream can be used to regenerate the front-end purification unit.

A system for separating carbon dioxide from a carrier gas includes a CO.sub.2 enrichment subsystem that receives a carrier gas stream and produces an enriched carbon dioxide fluid stream. The system also includes a CO.sub.2 polishing subsystem in fluid communication with the CO.sub.2 enrichment subsystem that produces a carbon dioxide rich fluid stream. In a corresponding method, a carrier gas is received in a CO.sub.2 enrichment subsystem and an enriched carbon dioxide fluid stream is produced. The enriched carbon dioxide fluid stream is directed to a CO.sub.2 polishing subsystem wherein a stream further enriched in carbon dioxide is produced.

A CO2 separation and liquefaction system such as might be used in a carbon capture and sequestration system for a fossil fuel burning power plant is disclosed. The CO2 separation and liquefaction system includes a first cooling stage to cool flue gas with liquid CO2, a compression stage coupled to the first cooling stage to compress the cooled flue gas, a second cooling stage coupled to the compression stage and the first cooling stage to cool the compressed flue gas with a CO2 melt and provide the liquid CO2 to the first cooling stage, and an expansion stage coupled to the second cooling stage to extract solid CO2 from the flue gas that melts in the second cooling stage to provide the liquid CO2.

Processes and apparatuses for recovering a high purity carbon dioxide stream. A first separation zone that may include a cryogenic fractionation column provides the high-purity CO.sub.2 stream. A vapor stream from the cryogenic fractionation column is passed to a second separation zone to separate the CO.sub.2 from the other components. The second separation zone may include a pressure swing adsorption unit or a solvent separation unit. The second separation zone provides a hydrogen enriched gas stream that may be used in a gas turbine. The second stream from the second separation zone includes carbon dioxide and, after a pressure increase in a compressor, may be recycled to the first separation zone.

A system and method for capturing and separating carbon dioxide from mixed gas streams. The gas stream is processed in a structure including a compression module comprising a plurality of compressors, intercoolers and inter-stage condensate separators. The flow path from the compression module includes a plurality of flow separators, gas stream splitters, heat exchangers and at least a first mixer and a first expander. The gas stream is sequentially compressed and cooled to form process condensate and separate it from the compressed gas stream. The gas stream is further dried and cooled to liquefy carbon dioxide and separate it from the non-condensable portion. Selective expansion of liquid carbon dioxide streams provides cooling for the system, and further energy efficiency is achieved by selective recycling of portions of gas streams, allowing for compact equipment and economical operation, while providing for high purity product streams of carbon dioxide.

Carbon dioxide is recovered from an exhaust gas in the form of liquid carbon dioxide or supercritical carbon dioxide utilizing a rotary separator. Nitrogen gas recovered from the rotary separator can be expanded to provide cooling for carbon dioxide in a closed-loop CO2 power cycle that is used to cool the exhaust gas upstream of the rotary separator. The recovery can power itself and can produce excess electricity from waste heat.

A carbon dioxide recovery device provided with a separation device that separates carbon dioxide from to-be-separated gas (for example, combustion exhaust gas) containing carbon dioxide, wherein: in order from the upstream side where the to-be-separated gas is supplied, the separation device and carbon dioxide sublimators, which sublimate (solidify) carbon dioxide that was separated in the separation device, are connected in series, refrigerant circuits in which a fluid having cold heat serves as the refrigerant, are connected to the carbon dioxide sublimators, and the refrigerant is used to sublimate (solidify) the carbon dioxide; and when the carbon dioxide is sublimated (solidified), the carbon dioxide sublimators are depressurized and set to negative pressure so as to draw in the carbon dioxide separated at the separation device.

A carbon dioxide capture system includes a first heat exchanger that exchanges heat between an exhaust stream and a lean carbon dioxide effluent stream. The carbon dioxide capture system also includes a second heat exchanger in flow communication with the first heat exchanger. The second heat exchanger is configured to cool the exhaust stream such that a condensate is formed, and the second heat exchanger is configured to channel a condensate stream for injection into the lean carbon dioxide effluent stream. A first turboexpander including a first compressor is driven by a first turbine. The first compressor is coupled in flow communication with the first heat exchanger. The first turbine is coupled in flow communication with the first heat exchanger and configured to expand the lean carbon dioxide effluent stream. The carbon dioxide capture system further includes a carbon dioxide membrane unit coupled in flow communication with the first compressor.

In a method for separating at least one lighter impurity of a gaseous mixture containing at least 30% mol of carbon dioxide, a liquid (101) enriched with carbon dioxide is drawn off into a vat of a distillation column (25), at least part (27) of the liquid enriched with carbon dioxide is vaporized and then heated to a first temperature higher than the boiling temperature thereof in the exchanger and leaves the exchanger at the hot end thereof, and at least part of the vaporized and heated liquid is sent from the hot end of the exchanger at the first temperature, without being cooled in the exchanger and without having been compressed, to the lower part of the distillation column, where it participates in the distillation while enriching itself.