An improved process for liquid nitrogen production by cryogenic air separation using a distillation column system to enhance the product recovery.

A nitrogen production system that can produce high purity nitrogen containing a desired concentration of oxygen and ultrahigh purity nitrogen containing a desired concentration of argon in a single rectifying column while restraining increase in electric power consumption and a production process thereof are provided. The method can include the steps of rectifying a cooled and compressed air stream in the rectifying column; withdrawing the ultrahigh purity nitrogen stream from a top portion of the nitrogen rectifying column, warming the ultrahigh purity nitrogen stream in a heat exchanger, and then recovering the ultrahigh purity nitrogen stream from the heat exchanger; and withdrawing a high purity nitrogen stream from a rectification section of the nitrogen rectifying column, warming the high purity nitrogen stream in the heat exchanger, and then recovering the high purity nitrogen stream from the heat exchanger.

A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon, an overall nitrogen recovery of 98 percent or greater and limited gaseous oxygen production. The air separation is configured to produce a first high purity oxygen enriched stream and a second lower purity oxygen enriched stream from the lower pressure column, one of which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption pre-purifier unit. All or a portion of the first high purity oxygen enriched stream is vaporized in the main heat exchanger to produce the gaseous oxygen products.

A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon, an overall nitrogen recovery of 98 percent or greater and limited gaseous oxygen production. The air separation is configured to produce a first high purity oxygen enriched stream and a second lower purity oxygen enriched stream from the lower pressure column, one of which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption pre-purifier unit. All or a portion of the first high purity oxygen enriched stream is vaporized in the main heat exchanger to produce the gaseous oxygen products.

The object of the present invention is to provide a different solution for revamping existing producing apparatuses so as to increase the production of low pressure pure nitrogen while controlling as far as possible the capital and operation expenditures. The revamping solution comprises increasing the diameter and/or height of a pure nitrogen column to thereby improve the production capacity thereof; choosing to switch the conduits where the waste liquid nitrogen and pure liquid nitrogen are passed through in the subcooler according to the increment of the low pressure pure nitrogen production; adding an additional heat exchanger to conduct a heat exchange between a portion of the medium pressure air and the increased low pressure pure nitrogen; or simultaneously switching the main parts of the conduits which transfer the pure liquid nitrogen and waste liquid nitrogen from a first column of higher pressure to a second column of lower pressure while performing the above revamping. The stepwise revamping solution of the present invention can be used not only to control the cost but also increase the low pressure pure nitrogen production while ensuring a stable operation of the air separation unit.

An air separation unit and associated method for separating air by cryogenic distillation using a distillation column system including a higher pressure column, a lower pressure column, an intermediate pressure kettle column, and an argon column arrangement is provided. The disclosed air separation unit and method is particularly suited for production of high purity nitrogen for electronics applications and includes nitrogen recycle circuit necessary to attain the higher purity nitrogen products. In addition to the intermediate pressure kettle column, the present air separation unit and associated method employs a once-through argon condenser, preferably disposed within the lower pressure column as well as a once-through kettle column reboiler, a once-through kettle column condenser.

A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon, an overall nitrogen recovery of 98 percent or greater and limited gaseous oxygen production. The air separation is configured to produce a first high purity oxygen enriched stream and a second lower purity oxygen enriched stream from the lower pressure column, one of which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption pre-purifier unit. All or a portion of the first high purity oxygen enriched stream is vaporized in the main heat exchanger to produce the gaseous oxygen products.

A nitrogen production system that can produce high purity nitrogen containing a desired concentration of oxygen and ultrahigh purity nitrogen containing a desired concentration of argon in a single rectifying column while restraining increase in electric power consumption, and a production process thereof are provided. The nitrogen production system includes a heat exchanger that cools material air, a nitrogen rectifying column including a rectifying unit into which the material air cooled by the heat exchanger is introduced and a condenser that is located in a column top, a first introduction pipe that introduces the material air from the heat exchanger into a buffer unit located at a lower part from a position of the rectifying unit, a second introduction pipe for introducing an oxygen-enriched liquefied gas into the condenser from the buffer unit of the nitrogen rectifying column, a first derivation pipe for deriving ultrahigh purity nitrogen from the rectifying unit and recovering the ultrahigh purity nitrogen, and a second derivation pipe for deriving high purity nitrogen from an intermediate plate of the rectifying unit and recovering the high purity nitrogen.

The object of the present invention is to provide a different solution for revamping existing producing apparatuses so as to increase the production of low pressure pure nitrogen while controlling as far as possible the capital and operation expenditures. The revamping solution comprises increasing the diameter and/or height of a pure nitrogen column to thereby improve the production capacity thereof; choosing to switch the conduits where the waste liquid nitrogen and pure liquid nitrogen are passed through in the subcooler according to the increment of the low pressure pure nitrogen production; adding an additional heat exchanger to conduct a heat exchange between a portion of the medium pressure air and the increased low pressure pure nitrogen; or simultaneously switching the main parts of the conduits which transfer the pure liquid nitrogen and waste liquid nitrogen from a first column of higher pressure to a second column of lower pressure while performing the above revamping. The stepwise revamping solution of the present invention can be used not only to control the cost but also increase the low pressure pure nitrogen production while ensuring a stable operation of the air separation unit.

An improved process for liquid nitrogen production by cryogenic air separation using a distillation column system to enhance the product recovery.