A method for liquefying a feed gas stream. A refrigerant stream is cooled and expanded to produce an expanded, cooled refrigerant stream. Part or all of the expanded, cooled refrigerant stream is mixed with a make-up refrigerant stream in a separator, thereby condensing heavy hydrocarbon components from the make-up refrigerant stream and forming a gaseous expanded, cooled refrigerant stream. The gaseous expanded, cooled refrigerant stream passes through a heat exchanger zone to form a warm refrigerant stream. The feed gas stream is passed through the heat exchanger zone to cool at least part of the feed gas stream by indirect heat exchange with the expanded, cooled refrigerant stream, thereby forming a liquefied gas stream. The warm refrigerant stream is compressed to produce the compressed refrigerant stream.

A system for liquefying a gas includes a liquefaction heat exchanger having a feed gas inlet adapted to receive a feed gas and a liquefied gas outlet through which the liquefied gas exits after the gas is liquefied in the liquefying passage of the heat exchanger by heat exchange with a primary refrigeration passage. A mixed refrigerant compressor system is configured to provide refrigerant to the primary refrigeration passage. An expander separator is in communication with the liquefied gas outlet of the liquefaction heat exchanger, and a cold gas line is in fluid communication with the expander separator. A cold recovery heat exchanger receives cold vapor from the cold gas line and liquid refrigerant from the mixed refrigerant compressor system so that the refrigerant is cooled using the cold vapor.

A technology liquefies natural gas. The natural gas liquefaction method pre-cools treated natural gas by ethane evaporation, sub-cools liquefied gas using cooled nitrogen as a refrigerant, reduces liquefied gas pressure, separates non-liquefied gas and diverts liquefied natural gas. Before pre-cooling the natural gas is compressed, ethane is evaporated during the multi-stage pre-cooling of liquefied gas with simultaneous evaporation of ethane using cooled ethane as a refrigerant. Ethane generated by evaporation is compressed, condensed and used as a refrigerant during the cooling of liquefied gas and nitrogen, with nitrogen being compressed, cooled, expanded and fed to the natural gas sub-cooling stage. The natural gas liquefaction unit contains a natural gas liquefaction circuit, an ethane circuit and a nitrogen circuit. The natural gas liquefaction circuit includes a natural gas compressor, a cooler unit, ethane vaporizers, a closed-end subcooling heat exchanger, and a separator, connected in series.

A solvent is dispersed into a natural gas feed at a solvent injection point to produce a mixed feed. The mixed feed contains heavy components with a potentially fouling portion that can cause obstructions in a heat exchanger. A fluid injection system can inject the solvent intermittently, for instance, based on an amount of accumulation or expected accumulation of heavy component solids in the heat exchanger. The solvent prevents the potentially fouling portion of the heavy components from freezing, melts or dissolves the accumulation, and reduces the obstructions in the heat exchanger. The fluid injection system includes a solvent supply, an optional atomizer, an injection controller, optionally one or more sensors, and/or optionally a heater. The solvent injection system can disperse the solvent onto a flow surface for the natural gas feed and/or mixed feed to form a solvent film which further reduces heavy component solids.

A system and method for producing an LNG product stream to provide fuel to generators, as an alternative to diesel, to power drilling and other equipment. Using sales gas from a natural gas/NGL plant containing less than 95% methane as a feed stream, production of LNG having 95% or more methane in quantities of 100,000 GPD or more LNG product are achievable with the system and method. The system and method preferably combine use of strategic heat exchange between the feed and a nitrogen-methane flash vapor stream and other streams within the LNG processing system without requiring heat exchange with process streams in the natural gas/NGL plant and a rectifier column that uses an internal knockback condenser and does not require a reboiler to remove heavier components from the sales gas feed.

A system and method for producing liquefied natural gas (LNG) from a natural gas stream. Each of a plurality of LNG trains liquefies a portion of the natural gas stream to generate a warm LNG stream in a first operating mode, and a cold LNG stream in a second operating mode. A sub-cooling unit is configured to, in the first operating mode, sub-cool the warm LNG streams to thereby generate a combined cold LNG stream. The warm LNG streams have a higher temperature than a temperature of the cold LNG streams in the second operating mode and the combined cold LNG stream. The combined cold LNG stream has, in the first operating mode, a higher flow rate than the flow rate of the cold LNG streams in the second operating mode.

A method and apparatus for producing liquefied natural gas. A pretreated natural gas stream is compressed in at least two serially arranged compressors to a pressure of at least 1,500 psia and cooled. The resultant cooled compressed natural gas stream is expanded in at least one work producing natural gas expander to a pressure less than 2,000 psia and no greater than the pressure to which natural gas stream has been compressed, thereby forming a chilled natural gas stream that is separated into a refrigerant stream and a non-refrigerant stream. The refrigerant stream is warmed in a heat exchanger through heat exchange with one or more process streams associated with pretreating the natural gas stream, thereby generating a warmed refrigerant stream. The warmed refrigerant stream and the non-refrigerant stream are then liquefied.

Systems and methods are provided for increasing the efficiency of liquefied natural gas production and heavy hydrocarbon distillation. Air within an LNG production facility can be utilized as a heat source to provide heat to HHC liquid for distillation in a HHC distillation system. The mechanism of heat transfer from the air can be natural convection. Heat provided by natural gas, or compressed natural gas, can be also used for HHC distillation. Various other liquids can further be used to transfer heat to HHC liquid for distillation.

A method for improved operation of a natural gas liquids stabilizer column, particularly a small-scale, is provided. The method can include the steps of: introducing a first feed stream comprising heavy hydrocarbons and natural gas to a stabilizer column to produce a top gas and a bottoms liquid, wherein the top gas has a higher concentration of natural gas as compared to the first feed stream, and the bottoms liquid has a higher concentration of heavy hydrocarbons as compared to the first feed stream; introducing a second feed stream into the stabilizer column, wherein the second feed stream has a higher concentration of natural gas as compared to the first feed stream, wherein the second feed stream is at a warmer temperature than the first feed stream when introduced into the stabilizer column, wherein the second feed stream is a gaseous stream; withdrawing the top gas from a top portion of the stabilizer column; withdrawing the bottoms liquid from a bottom portion of the stabilizer column; and sending at least a portion of the bottoms liquid to a liquid storage tank.

Described herein are methods and systems for liquefying natural gas using an open-loop natural gas refrigeration cycle; coil wound heat exchanger units suitable for cooling one or more feed streams, such as for example one or more natural gas feed streams, via indirect heat exchange with a gaseous refrigerant; and methods and systems for removing heavy components from a natural gas prior to liquefying the natural gas using an open-loop natural gas refrigeration cycle.