One or more specific embodiments disclosed herein includes a method for separating hydrogen from an olefin hydrocarbon rich compressed effluent vapor stream, employing a integrated heat exchanger, multiple gas-liquid separators, external refrigeration systems, and a rectifier attached to a liquid product drum.

Methods and systems for removing contaminants, such as water and/or carbon dioxide, from a gas stream, such as a natural gas stream or a flue gas stream. One or more solid-tolerant heat exchangers are employed to chill the gas stream to a temperature at which the contaminants solidify. The solidified contaminants may then be separated and removed from the gas stream. In one or more aspects, the one or more solid-tolerant heat exchangers may include a scraped heat exchanger.

A process for the production of a liquid oxygen stream and a liquid hydrocarbon-rich stream by the cryogenic rectification of an inlet air stream, including dividing the inlet air stream into a first portion, and a second portion. Cooling the first portion, and the second portion against a cooled multicomponent refrigerant circuit, thereby producing a first cooled portion, and a second cooled portion. Condensing the first cooled portion, thereby producing a condensed first portion, then introducing the condensed first portion into one or more distillation columns. Expanding the second cooled portion in a turbo-expander, thereby producing an expanded second portion, then introducing the expanded second portion within the one or more distillation columns. Producing within the one or more distillation columns at least a waste nitrogen stream, a nitrogen enriched stream, and an oxygen enriched stream.

A process for the production of a liquid oxygen stream by the cryogenic rectification of an inlet air stream, including dividing the inlet air stream into a first portion, and a second portion. Cooling the first portion, and the second portion against a cooled multicomponent refrigerant circuit, thereby producing a first cooled portion, and a second cooled portion. Condensing the first cooled portion, thereby producing a condensed first portion, then introducing the condensed first portion into one or more distillation columns. Expanding the second cooled portion in a turbo-expander, thereby producing an expanded second portion, then introducing the expanded second portion within the one or more distillation columns. Producing within the one or more distillation columns at least a waste nitrogen stream, a nitrogen enriched stream, and an oxygen enriched stream. Withdrawing the oxygen enriched stream from the one or more distillation columns as a liquid oxygen stream.

A hybrid process of air separation and gas liquefaction, including dividing a compressed multicomponent refrigerant stream into a first portion and a second portion, introducing the first portion into a gas liquefaction system, thereby producing a first multicomponent refrigerant return stream, and introducing the second portion into an air separation system, thereby producing a second multicomponent refrigerant return stream. Wherein the first multicomponent refrigerant return stream and the second multicomponent refrigerant return are recompressed in a common compression system, thereby producing the compressed multicomponent refrigerant stream.

Described herein are methods and systems for producing liquefied natural gas (LNG) from a methane-containing synthetic gas (MCSG). An MCSG feed stream may be cooled and partially liquefied using one or more heat exchanger units. A first phase separator and a second phase separator in downstream fluid flow communication with the first phase separator may be used to separate the partially liquefied MCSG stream into a first residue gas stream and first and second feed streams, the first and second feed streams then being fed into a distillation column to produce an LNG stream and a second residue gas stream.

A system for separating olefinic hydrocarbon and hydrogen in an effluent fluid stream from a dehydrogenation reactor includes a heat exchanger that receives and partially condenses the effluent fluid stream so that a mixed phase effluent stream is formed. A primary separation device receives and separates the mixed phase effluent stream into a primary vapor stream and a primary liquid product stream. A heat exchanger receives and partially condenses the primary vapor stream so that a mixed phase primary stream is formed. A secondary separation device receives and separates the mixed phase primary stream into a secondary vapor stream and a secondary liquid product stream. A heat exchanger receives and warms the secondary vapor stream to provide refrigeration for partially condensing the effluent fluid stream and a heat exchanger receives and warms the secondary vapor stream to provide refrigeration for partially condensing the primary vapor stream. A mixed refrigerant compression system provides refrigerant to a heat exchanger to provide refrigeration.

Methods and systems are disclosed to compress raw, liquids-rich natural gas to high pressures while removing heavier hydrocarbons and water through inter-stage gas processing. Some variations provide a method for purifying and compressing natural gas, comprising: conveying a methane-containing input stream to first-compression stages; generating an initial compressed gas stream at a first pressure; conveying the initial compressed gas stream to a low-temperature separation sub-system configured to remove liquid contaminants, thereby generating an intermediate compressed gas stream at a second pressure; conveying the intermediate compressed gas stream to second-compression stages, to generate a compressed gas product stream at a third pressure; recovering purified and compressed natural gas; and feeding the compressed gas product stream into a mobile container. The sub-systems are preferably integrated into a single unit. The invention solves several problems associated with processing and transporting raw natural gas from initial production locations to end markets for final use.

A mixing device for distributing a mixture of a first phase and a second phase of a first fluid in a longitudinal direction in at least one passage of a heat exchanger, said mixing device including at least one lateral channel configured for the first phase to flow from at least one first inlet; a series of longitudinal channels extending in the longitudinal direction and each configured for the second phase to flow from a second inlet to a second outlet, said longitudinal channels succeeding each other in a lateral direction orthogonal to the longitudinal direction; and at least one opening fluidly connecting said lateral channel to at least one longitudinal channel such that the mixing device is configured to distribute a mixture of the first phase and the second phase via the second outlet of said longitudinal channel.

A method and system for controlling the nitrogen concentration in an LNG product and fuel from flash gas within preferred ranges. A cooled LNG stream is separated into a nitrogen-enriched vapor stream, a fuel stream, and an LNG product stream using a plurality of phase separating devices, such as flash drum or rectifying column. A portion of the vapor stream is recycled to the rectifying column as reflux. A portion of a stream having a higher concentration of nitrogen is combined with the fuel stream to maintain the fuel stream within a desired nitrogen concentration range.