A method for liquefying a feed gas stream. A refrigerant stream is cooled and expanded to produce an expanded, cooled refrigerant stream. Part or all of the expanded, cooled refrigerant stream is mixed with a make-up refrigerant stream in a separator, thereby condensing heavy hydrocarbon components from the make-up refrigerant stream and forming a gaseous expanded, cooled refrigerant stream. The gaseous expanded, cooled refrigerant stream passes through a heat exchanger zone to form a warm refrigerant stream. The feed gas stream is passed through the heat exchanger zone to cool at least part of the feed gas stream by indirect heat exchange with the expanded, cooled refrigerant stream, thereby forming a liquefied gas stream. The warm refrigerant stream is compressed to produce the compressed refrigerant stream.

A method of purifying air via a pre-purification unit (PPU) of an air separation unit (ASU) system having a pre-PPU chiller that is upstream of the PPU to cool compressed air before the compressed air is fed to the PPU can include passing air through an adsorber of the PPU to pass the air through a bed of adsorbent material within a vessel of the adsorber. In response to the pre-PPU chiller being determined to have an issue resulting in the pre-PPU chiller being tripped or requiring the pre-PPU chiller to be taken off-line, continuing to operate the ASU system at a full capacity even though nitrous oxide (N2O) within the air output from the PPU exceeds a first pre-selected threshold and is below a second pre-selected threshold associated with carbon dioxide (CO2) breakthrough. An ASU and a PPU can be designed to implement an embodiment of the method.

One object of the present invention is to provide a natural gas liquefaction device which uses noncombustible gas as a refrigerant, and can reduce the power consumption a range of relatively low refrigerant pressure, and the present invention provides a natural gas liquefaction device including a compressor which is configured to compress a refrigerant containing noncombustible gas by a plurality of compression stages; a heat exchanger which is configured to cool and liquefy a natural gas to be a liquefied natural gas; a natural gas liquefaction line which is configured to introduce the natural gas into the heat exchanger and supply the liquefied natural gas to an outside; a first refrigerant line which is configured to introduce a refrigerant-1 passed through the compressor into the heat exchanger, and then further introduce the refrigerant-1 into a decompressor; a second refrigerant line which is configured to introduce the refrigerant-2 decompressed by the decompressor into the heat exchanger, and further introduce the refrigerant-2 into any one of a second compression stage and subsequent stages of the compressor; a third refrigerant line which is configured to be branched from the first refrigerant line and introduce at least a part of the refrigerant-1 into an expansion turbine; and a fourth refrigerant line which is configured to introduce the refrigerant-3 expanded by the expansion turbine into the heat exchanger, and further introduce the refrigerant-3 into a first compression stage of the plurality of compression stages provided in the compressor.

A natural gas pretreatment system includes a heat exchanger having a first inlet, a second inlet, a first outlet, and a second outlet. The first inlet receives a first pressurized gas stream having a first input temperature, and the second inlet receives a second pressurized gas stream having a second temperature. The second temperature is higher than the first temperature. The first outlet outputs the first gas stream; upon exiting the heat exchanger, the first gas stream has a first output temperature higher than the first input temperature. The second outlet outputs the second gas stream; upon exiting the heat exchanger, the second gas stream has a second output temperature lower than the second input temperature. The system further includes a pipeline network operable to receive the first pressurized gas stream.

A combined plant for cryogenic separation and liquefaction of methane and carbon dioxide in a biogas stream, including a mixing means, a compressor, a first exchanger, a distillation column, a second exchanger, a separating means, an expanding means, and a separator vessel. Wherein, the mixing means is configured such that the recycle gas is the overhead vapour stream, and the first exchanger and the expanding means are combined.

A combined plant for cryogenic separation and liquefaction of methane and carbon dioxide in a biogas stream, including a mixing means, a compressor, a first exchanger, a distillation column, a second exchanger, a separating means, an expanding means, and a separator vessel. Wherein, the mixing means is configured such that the recycle gas is the overhead vapour stream, and the first exchanger and the expanding means are combined.

A system and method for capturing and separating carbon dioxide from mixed gas streams. The gas stream is processed in a structure including a compression module comprising a plurality of compressors, intercoolers and inter-stage condensate separators. The flow path from the compression module includes a plurality of flow separators, gas stream splitters, heat exchangers and at least a first mixer and a first expander. The gas stream is sequentially compressed and cooled to form process condensate and separate it from the compressed gas stream. The gas stream is further dried and cooled to liquefy carbon dioxide and separate it from the non-condensable portion. Selective expansion of liquid carbon dioxide streams provides cooling for the system, and further energy efficiency is achieved by selective recycling of portions of gas streams, allowing for compact equipment and economical operation, while providing for high purity product streams of carbon dioxide.

A design is provided to convert a gas subcooled process plant to a recycle split vapor process for recovering ethane and propane from natural gas. When in operation, the recovery of ethane and propane can exceed 97 to 99 wt. % of the stream being processed. A second smaller demethanizer column is added to the gas subcooled process plant as well as the addition of several cryogenic pumps.

A method is disclosed for start-up of a system for liquefying a feed gas stream comprising natural gas. The system has a feed gas compression and expansion loop, and a refrigerant system comprising a primary cooling loop and a sub-cooling loop. The feed gas compression and expansion loop is started up. The refrigerant system is pressurized. Circulation in the primary cooling loop is started and established. Circulation in the sub-cooling loop is started and established. A flow rate of the feed gas stream and circulation rates of the primary cooling loop and the sub-cooling loop are ramped up.

A system and method for increasing the efficiency of natural gas liquefaction processes by using a hybrid cooling system and method. More specifically, a system and method for converting a transcritical precooling refrigeration process to a subcritical process. In one embodiment, the refrigerant is cooled to sub-critical temperature using an economizer. In another embodiment, the refrigerant is cooled to a sub-critical temperature using an auxiliary heat exchanger. Optionally, the economizer or auxiliary heat exchanger can be bypassed when ambient temperatures are sufficiently low to cool the refrigerant to a sub-critical temperature. In another embodiment, the refrigerant is isentropically expanded.