A system and method for improving the performance of an oxygen, nitrogen, and argon producing air separation unit configured to produce a gaseous nitrogen product stream is provided. By recycling the argon condenser boil-off vapor stream to the main air compression train, the argon recovery and oxygen recovery while maintaining the production level of a medium or high pressure gaseous nitrogen product stream. In addition, some operational cost savings in terms of lower power costs can also be realized compared to some prior art oxygen, nitrogen, and argon producing air separation units.

A process for providing an oxygen product using an air separation plant having a distillation column system, in which a cryogenic liquid is withdrawn from the distillation column system, wherein a first portion of the cryogenic liquid is subjected to a pressure-increasing evaporation by evaporating a second portion of the cryogenic liquid, and the oxygen product is provided using at least part of the first portion of the cryogenic liquid. At least part of the evaporated second portion of the cryogenic liquid, after the increase in pressure, is made available for further utilization, for the provision of the oxygen product. The present invention also relates to a corresponding air separation plant.

The invention relates to a process for low-temperature separation of air, in which an air separation plant having a first rectification column and a second rectification column is used, the first rectification column being supplied with cooled compressed air and the second rectification column being supplied with liquid from the first rectification column or liquid formed herefrom. By means of a first condenser-evaporator, head gas of the first rectification column is condensed and liquid from the second rectification column or liquid formed herefrom is evaporated, thereby producing a first evaporation product. The invention also relates to a corresponding air separation plant.

A cryogenic air separation setup in a cold box, wherein gaseous oxygen under elevated pressure is produced through hydraulic force caused by the geodetic distance between where liquid oxygen is drawn from the distillation column and where liquid oxygen is vaporized to form gaseous oxygen, such as in an auxiliary evaporator. To increase the vertical distance between the above-mentioned two location, the components are arranged directly below one another in the following sequence: the lower-pressure column, the main condenser evaporator, the higher-pressure column, the subcooler, the main heat exchanger and the auxiliary evaporator). In particular, the main heat-exchanger is positioned with the cold-end on the top to optimize piping expenditure.

A heat exchanger for indirect heat exchange between a first and a second fluids to be cooled and at least a third fluid to be heated, made up of a plurality of passages, namely a first series of passages for the flow at least of the first and of the second fluids, a second series of passages for the flow of the third fluid to be placed in a heat exchange relationship with the first and second fluids, the exchanger comprising three sections, the second section being between the first and third sections and means for introducing the first fluid into only a portion of the passages of the first series in the second section.

A nitrogen producing cryogenic air separation unit with an excess air circuit is provided. The nitrogen producing cryogenic air separation unit is capable of producing high pressure gaseous nitrogen without the use of a nitrogen product compressors and is also capable of producing high rates of liquid nitrogen without adding additional compression stages in the main air compressor and/or without a nitrogen recycle compressor.

A method for cryogenic separation of air uses an air separation plant, wherein, in a mass transfer column, a liquid first fluid and a gaseous second fluid are subjected to mass transfer with one another. A gaseous third fluid is removed from the column and is at least partly discharged from the air separation plant. A liquid fourth fluid is removed from the column and is at least partly fed into a low-pressure column. The first fluid is formed using at least a part of an oxygen-rich liquid removed from the low-pressure column. The second fluid is formed using an oxygen-enriched liquid removed from a high-pressure column. The oxygen-enriched liquid removed from the high-pressure column and bottom liquid of the mass transfer column are mixed and partly evaporated in a condenser-evaporator. A liquid fifth fluid is removed from the mass transfer column between a feed point for the first fluid and a feed point for the oxygen-enriched liquid, and is at least partly fed into the low-pressure column. The fifth fluid or a fraction thereof is fed into the low-pressure column below the fourth fluid or a fraction thereof.

According to the present invention, a method for cryogenic separation of air using an air separation unit comprising a rectification column is provided. Feed air is compressed, cooled and rectified in the rectification column obtaining an overhead gas, wherein a part of the overhead gas of the rectification column is condensed using fluid withdrawn from the rectification column, wherein the condensed overhead gas is used at least in part as a liquid reflux to the rectification column, wherein a first part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, compressed and reintroduced into the rectification column, and wherein a second part of the fluid which is used for cooling the overhead gas of the rectification column is, after its use for cooling, expanded and withdrawn from the air separation unit.

An apparatus for producing product nitrogen gas and product argon, comprising: a first rectification column into which raw air is introduced; a second rectification column from which product nitrogen gas is drawn; a third rectification column from which product argon gas is drawn; and a first condenser configured to perform heat exchange between a gas accumulated in a column top portion of the first rectification column, and a liquid accumulated in a column bottom portion of the second rectification column, wherein an intermediate portion gas containing nitrogen is drawn from an intermediate portion of the second rectification column and merged with a condenser gas drawn from the first condenser. The merged gases are expanded and cooled by means of an expansion turbine whereby the cold thereof is utilized.

A process for recovering at least one fluid (e.g. argon gas and/or nitrogen gas, etc.) from a feed gas (e.g. air) can include utilization of a compression system, primary heat exchanger unit, plant processing units to separate and recover at least one desired fluid (e.g. nitrogen gas, argon gas, etc.). In some embodiments, the process can be configured so that fluid flows output from a low pressure column and/or high pressure column of the plant can provide a condensation duty or refrigeration duty that is utilized to process certain fluid flows for recovery of argon and/or nitrogen gases. Some embodiments can be configured to provide an improved recovery of argon and/or nitrogen as well as an improvement in operational efficiency by reducing an amount of power (e.g. electrical power) needed to recover the nitrogen and/or argon.