A method and a device for producing an air product based on cryogenic rectification; after being cooled by a main heat exchanger, raw material air and nitrogen compressed by means of a compressor are sent to a rectification system for low temperature separation. In the rectification system, products such as oxygen and nitrogen are obtained by means of low temperature separation, and oxygen-enriched liquid air is obtained at or near the bottom of a rectification tower. The oxygen-enriched liquid air or liquid-state air in the rectification system is sent out after being raised to a target pressure by means of a low temperature liquid air pump; air products of various pressures can be produced by means of selecting low temperature liquid air pumps with different lifts or by connecting in series different amounts of low temperature liquid air pumps. The present method can avoid the need to arrange additional air compressors, entirely changing the method for producing medium and high pressure air products in a nitrogen circulation process, and importantly can reduce production costs significantly whilst having greater flexibility. In addition, the present method can increase the oxygen extraction rate of an apparatus, thereby improving the energy efficiency level.

A nitrogen liquefier configured to be integrated with an argon and nitrogen producing cryogenic air separation unit and method of nitrogen liquefaction are provided. The integrated nitrogen liquefier and associated methods may be operated in at least three distinct modes including: (i) a nil liquid nitrogen mode; (ii) a low liquid nitrogen mode; and (iii) a high liquid nitrogen mode. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.

A nitrogen liquefier configured to be integrated with an argon and nitrogen producing cryogenic air separation unit and method of nitrogen liquefaction are provided. The integrated nitrogen liquefier and associated methods may be operated in at least three distinct modes including: (i) a nil liquid nitrogen mode; (ii) a low liquid nitrogen mode; and (iii) a high liquid nitrogen mode. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.

A nitrogen producing cryogenic air separation unit with an excess air circuit is provided. The nitrogen producing cryogenic air separation unit is capable of producing high pressure gaseous nitrogen without the use of a nitrogen product compressors and is also capable of producing high rates of liquid nitrogen without adding additional compression stages in the main air compressor and/or without a nitrogen recycle compressor.

A process for producing liquid oxygen, including, a first operating mode, and a second operating mode. During the first operating mode, the distillation column produces a first flowrate of product liquid oxygen, and a first flow rate of liquid nitrogen product. During the second operating mode, the distillation column produces a second flowrate of product liquid oxygen, and a second flow rate of liquid nitrogen product. Wherein, the second flowrate of product liquid oxygen is greater than the first flowrate of product liquid oxygen.

A nitrogen liquefier configured to be integrated with an argon and nitrogen producing cryogenic air separation unit and method of nitrogen liquefaction are provided. The integrated nitrogen liquefier and associated methods may be operated in at least three distinct modes including: (i) a nil liquid nitrogen mode; (ii) a low liquid nitrogen mode; and (iii) a high liquid nitrogen mode. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.

An air separation process having a first booster air compressor comprising a first outlet stream and a second booster air compressor comprising a second outlet stream. Wherein the first booster air compressor and the second booster air compressor are in parallel, and the second booster air compressor is driven by a nitrogen turboexpander. The first outlet stream and/or the second outlet stream may be at least partially condensed by heat exchange with a vaporizing low pressure oxygen stream, and the low-pressure gaseous oxygen pressure is in the range of 1.1 bara to 3 bara.

The invention relates to a method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air in a distillation column system for nitrogen-oxygen separation, said distillation column system having at least one high-pressure column (8) and one low-pressure column (460), wherein the low-pressure column (460) is in a heat-exchanging connection with the high-pressure column (8) by means of a main condenser (461) designed as a condenser-evaporator. Feed air is compressed in an air compressor (2). The compressed feed air (6, 734, 802, 840) is cooled down in a main heat exchanger (20) and at least partially introduced into the high-pressure column (8). An oxygen-enriched liquid (462, 465) is removed from the high-pressure column (8) and fed to the low-pressure column (460) at a first intermediate position (464, 467, 906). A nitrogen-enriched liquid (468, 470) is removed from the high-pressure column (8) and/or the main condenser (461) and fed to the head of the low-pressure column (460). A liquid oxygen flow (11, 12) is removed from the distillation column system for nitrogen-oxygen separation, brought to an elevated pressure in the liquid state (13), introduced into the main heat exchanger (20) at said elevated pressure, evaporated or pseudo-evaporated and heated to approximately ambient temperature in the main heat exchanger (20), and finally obtained as a gaseous compressed oxygen product (14). A high-pressure process flow (34, 734) is brought into indirect heat exchange with the oxygen flow in the main heat exchanger (20) and then depressurized (36, 38; 736, 738), wherein the depressurized high-pressure flow (37, 737) is introduced at least partially in the liquid state into the distillation column system for nitrogen-oxygen separation. A gaseous circuit nitrogen flow (18, 19) is drawn from the high-pressure column and at least partially (21) compressed in a circuit compressor (22). A first sub-flow (45, 46; 244, 242, 230; 845, 846) of the circuit nitrogen flow is removed from the circuit compressor (22, 322), cooled down in the main heat exchanger (20), at least partially condensed in the bottom evaporator (9, 209) of the high-pressure column (8) in indirect heat exchange with the bottom liquid of the high-pressure column (8), and conducted back into the distillation column system for nitrogen-oxygen separation. A second sub-flow of the circuit nitrogen flow is branched

A process for co-producing a liquid oxygen and a liquefied hydrocarbon stream, including introducing a gaseous hydrocarbon stream and a gaseous nitrogen stream into a liquefier, thereby producing a liquefied hydrocarbon stream and a liquid nitrogen stream, liquefying a gaseous oxygen stream, wherein at least a portion of the required refrigeration is obtained from the liquid nitrogen stream. Wherein the liquefied hydrocarbon stream and the liquefied gaseous oxygen stream have mass flow rates. The liquid oxygen stream may be produced in an aft separation unit, wherein at least a portion of the required refrigeration is obtained from the liquid nitrogen stream.

A liquefier device which may be a retrofit to an air separation plant or utilized as part of a new design. The flow needed for the liquefier comes from an air separation plant running in a maxim oxygen state, in a stable mode. The three gas flows are low pressure oxygen, low pressure nitrogen, and higher pressure nitrogen. All of the flows are found on the side of the main heat exchanger with a temperature of about 37 degrees Fahrenheit. All of the gasses put into the liquefier come out as a subcooled liquid, for storage or return to the air separation plant. This new liquefier does not include a front end electrical compressor, and will take a self produced liquid nitrogen, pump it up to a runnable 420 psig pressure, and with the use of turbines, condensers, flash pots, and multi pass heat exchangers. The liquefier will make liquid from a planned amount of any pure gas oxygen or nitrogen an air separation plant can produce.