A system and method for argon production in an air separation plant facility or enclave having multiple cryogenic air separation units is provided. The present system and method include a centralized argon refining system disposed within one of the cryogenic air separation units and which is configured to include an argon superstaged or ultra-superstaged column arrangement having one or more argon columns and an argon condenser. Crude argon streams from one or more of the other cryogenic air separation units are directed to the argon superstaged or ultra-superstaged column arrangement of the centralized argon refining process.

The present disclosure provides a method for cryogenic air separation. In the method, part (b2) of the air (b) is compressed in warm booster (7), cooled in heat exchanger (2) and then divided in two, one part (c1) being compressed in a cold booster(9) driven by one turboexpander (11) in which the other part (c2) of air (c) is expanded, and another part of the feed air is not boosted but is expanded in another turboexpander (6) which drives the warm booster (7). The present disclosure also provides an apparatus for cryogenic air separation.

An apparatus for producing product nitrogen gas and product argon, comprising: a first rectification column into which raw air is introduced; a second rectification column from which product nitrogen gas is drawn; a third rectification column from which product argon gas is drawn; and a first condenser configured to perform heat exchange between a gas accumulated in a column top portion of the first rectification column, and a liquid accumulated in a column bottom portion of the second rectification column, wherein an intermediate portion gas containing nitrogen is drawn from an intermediate portion of the second rectification column and merged with a condenser gas drawn from the first condenser. The merged gases are expanded and cooled by means of an expansion turbine whereby the cold thereof is utilized.

The invention relates to a method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air in a distillation column system for nitrogen-oxygen separation, said distillation column system having at least one high-pressure column (8) and one low-pressure column (460), wherein the low-pressure column (460) is in a heat-exchanging connection with the high-pressure column (8) by means of a main condenser (461) designed as a condenser-evaporator. Feed air is compressed in an air compressor (2). The compressed feed air (6, 734, 802, 840) is cooled down in a main heat exchanger (20) and at least partially introduced into the high-pressure column (8). An oxygen-enriched liquid (462, 465) is removed from the high-pressure column (8) and fed to the low-pressure column (460) at a first intermediate position (464, 467, 906). A nitrogen-enriched liquid (468, 470) is removed from the high-pressure column (8) and/or the main condenser (461) and fed to the head of the low-pressure column (460). A liquid oxygen flow (11, 12) is removed from the distillation column system for nitrogen-oxygen separation, brought to an elevated pressure in the liquid state (13), introduced into the main heat exchanger (20) at said elevated pressure, evaporated or pseudo-evaporated and heated to approximately ambient temperature in the main heat exchanger (20), and finally obtained as a gaseous compressed oxygen product (14). A high-pressure process flow (34, 734) is brought into indirect heat exchange with the oxygen flow in the main heat exchanger (20) and then depressurized (36, 38; 736, 738), wherein the depressurized high-pressure flow (37, 737) is introduced at least partially in the liquid state into the distillation column system for nitrogen-oxygen separation. A gaseous circuit nitrogen flow (18, 19) is drawn from the high-pressure column and at least partially (21) compressed in a circuit compressor (22). A first sub-flow (45, 46; 244, 242, 230; 845, 846) of the circuit nitrogen flow is removed from the circuit compressor (22, 322), cooled down in the main heat exchanger (20), at least partially condensed in the bottom evaporator (9, 209) of the high-pressure column (8) in indirect heat exchange with the bottom liquid of the high-pressure column (8), and conducted back into the distillation column system for nitrogen-oxygen separation. A second sub-flow of the circuit nitrogen flow is branched

A method for starting up an air separation plant having a higher-pressure column, a lower-pressure column, and a falling film vaporizer disposed within a lower section of the lower-pressure column is provided. The method can include the steps of: introducing a cooled and compressed air stream into the higher pressure column; withdrawing an oxygen-enriched liquid stream from a bottom section of the higher-pressure column and introducing said oxygen-enriched liquid stream to an upper section of the lower-pressure column; and exchanging heat between nitrogen gas coming from a top section of the higher-pressure column and liquid oxygen from the lower-pressure column within the falling film vaporizer. During a start-up period, flow of liquid oxygen is at least reduced to the closed core. This reduces the available heat exchange area during start up, which increases ΔT and ΔP in the condenser/reboiler.

A method for obtaining one or more air products by means of an air separation unit comprising a first booster, a second booster, a first decompression machine, and a rectification column system which has a high-pressure column operated at a first pressure level and a low-pressure column operated at a second pressure level below the first pressure level. All of the air supplied to the rectification column system is first compressed to a third pressure level, which lies at least 3 bar above the first pressure level, as a feed air quantity. A first fraction of the feed air quantity is supplied to a first booster at the third pressure level and at a temperature level of −140 to −70 ° C. and is compressed to a fourth pressure level using the first booster.

A method for starting up an air separation plant having a higher-pressure column, a lower-pressure column, and a falling film vaporizer disposed within a lower section of the lower-pressure column is provided. The method can include the steps of: introducing a cooled and compressed air stream into the higher pressure column; withdrawing an oxygen-enriched liquid stream from a bottom section of the higher-pressure column and introducing said oxygen-enriched liquid stream to an upper section of the lower-pressure column; and exchanging heat between nitrogen gas coming from a top section of the higher-pressure column and liquid oxygen from the lower-pressure column within the falling film vaporizer. During a start-up period, flow of liquid oxygen is at least reduced to the closed core. This reduces the available heat exchange area during start up, which increases ΔT and ΔP in the condenser/reboiler.

A supply quantity adjustment device 500 comprises: a total demand quantity calculation unit 502 that calculates a total demand quantity used at a supply destination, based on plant information; an excess/deficit information setting unit 503 that compares the total demand quantity and a flow rate set value and sets a first calculated pressure value; a backup coefficient setting unit that sets a backup coefficient set value based on a reference gasholder pressure, the first calculated pressure value, a reference backup pressure set value, and a measured gasholder pressure value; and a production coefficient setting unit that compares a production pressure set value obtained by adding the reference gasholder pressure and a first pressure output value with the measured gasholder pressure value, and sets a production coefficient so as to modify a variation in the quantity of product gas produced by the air separation apparatus.

A system and method for argon production in an air separation plant facility or enclave having multiple cryogenic air separation units is provided. The present system and method include a centralized argon refining system disposed within one of the cryogenic air separation units and which is configured to include an argon superstaged or ultra-superstaged column arrangement having one or more argon columns and an argon condenser. Crude argon streams from one or more of the other cryogenic air separation units are directed to the argon superstaged or ultra-superstaged column arrangement of the centralized argon refining process.

A moderate pressure air separation unit and air separation cycle is disclosed that provides for up to about 96% recovery of argon, an overall nitrogen recovery of 98 percent or greater and limited gaseous oxygen production. The air separation is configured to produce a first high purity oxygen enriched stream and a second lower purity oxygen enriched stream from the lower pressure column, one of which is used as the refrigerant to condense the argon in the argon condenser, with the resulting vaporized oxygen stream used to regenerate the temperature swing adsorption pre-purifier unit. All or a portion of the first high purity oxygen enriched stream is vaporized in the main heat exchanger to produce the gaseous oxygen products.