A process for recovering at least one fluid (e.g. xenon gas and/or krypton gas, etc.) from a feed gas can include utilization of a compression system, primary heat exchanger unit, a pre-purification unit (PPU), and other units to separate and recover at least one desired fluid. In some embodiments, fluid flows output from a first heat exchanger or separation system of the plant can be split so that a portion of a stream is output for downstream processing to purify xenon (Xe) and/or krypton (Kr) product flow(s) while another portion of the stream is recycled to a compression system or the PPU to undergo further purification and heat exchange so that the product output for downstream processing has a higher concentration of Xe or Kr. Some embodiments can be configured to provide an improved recovery of Xe and/or Kr as well as an improvement in operational efficiency.

Provided herein are systems and methods for the processing of exhaust gases of industrial processes in order to reduce or eliminate emission of pollutants (including carbon dioxide) and store energy in the form of cryogenic liquids. Advantageously, the provided systems and methods utilize advanced heat exchanger systems to reduce or eliminate the net power required for operation. The heat exchangers are used both to reduce effluent gases to liquid temperatures as well as reheat previously cooled and separated gases, which can generate electricity via a turbo generator. The described systems and method may also produce cryogenic liquid products (Argon, Krypton, liquid Oxygen, liquid Nitrogen, etc.).

Enhancements to the distillation column system and cycles for an argon and nitrogen producing cryogenic air separation unit are provided. The enhancements include systems and methods for: (i) recovery of xenon and krypton; (ii) production of oxygen product substantially free of hydrocarbons; and (iii) improvement in the design and performance of the super-stage argon column. The present systems and methods are further characterized in an oxygen enriched stream from the lower pressure column of the air separation unit is an oxygen enriched condensing medium used in the argon condenser.

Xenon and/or krypton is separated from a liquid oxygen stream comprising oxygen and xenon and/or krypton in a process comprising providing at least a portion of the liquid oxygen stream as a reflux liquid to the top of a rare gas recovery column operated at a pressure of between 5 to 25 bara, vaporizing a reboiler liquid in the reboiling zone in the bottom of the rare gas recovery column to produce a mixture of a rising vapor and a xenon and/or krypton-enriched liquid stream; and contacting the rising vapor with the reflux liquid in at least one distillation zone of the column to effect stripping xenon and/or krypton from the rising vapor to the reflux liquid. The process provides a recovery of xenon of greater than 90% and a krypton recovery of 15% to 90%.

Xenon and/or krypton is separated from a liquid oxygen stream comprising oxygen and xenon and/or krypton in a process comprising providing at least a portion of the liquid oxygen stream as a reflux liquid to the top of a rare gas recovery column operated at a pressure of between 5 to 25 bara, vaporizing a reboiler liquid in the reboiling zone in the bottom of the rare gas recovery column to produce a mixture of a rising vapor and a xenon and/or krypton-enriched liquid stream; and contacting the rising vapor with the reflux liquid in at least one distillation zone of the column to effect stripping xenon and/or krypton from the rising vapor to the reflux liquid. The process provides a recovery of xenon of greater than 90% and a krypton recovery of 15% to 90%.

A method and apparatus for producing compressed nitrogen and liquid nitrogen. A separation system has a high-pressure column, a low-pressure column with a top condenser and a main condenser. Air is compressed in an air compressor, purified, cooled in a heat exchanger and introduced into the high-pressure column. A first part of the gaseous top nitrogen from the low-pressure column becomes compressed nitrogen product. A second part of the gaseous top nitrogen is condensed in the condensing space of the top condenser and vapor is drawn off as a residual gas stream. The vapor is expanded in a first expansion machine. A second compressed nitrogen stream from the top of the high-pressure column is expanded in a second expansion machine and then drawn off as compressed nitrogen product. A part of the nitrogen condensed in the top condenser is drawn off as liquid nitrogen product.

A method and plant for discharging components that are less volatile than oxygen from an air separation plant that contains a main heat exchanger a side condenser and a two-column distillation column system for nitrogen-oxygen separation. The side condenser is constructed as a condenser-evaporator and is arranged in a vessel. A part of the feed air is cooled in the main heat exchanger and liquefied at least in part in the side condenser. A first oxygen fraction is withdrawn in the liquid state from the low-pressure column, introduced into the vessel of the side condenser and in part vaporized. A purge stream is taken off from the bottom of the vessel in the liquid state and discharged or withdrawn as end product. The vessel has a mass transfer section above the side condenser, which mass transfer section corresponds to more than one theoretical plate and fewer than 10 theoretical plates.

A system and method for recovery of rare gases such as neon, helium, xenon, and krypton in an air separation unit is provided. The rare gas recovery system comprises a non-condensable stripping column linked in a heat transfer relationship with a xenon-krypton column via an auxiliary condenser-reboiler. The non-condensable stripping column produces a rare gas containing overhead that is directed to the auxiliary condenser-reboiler where most of the neon is captured in a non-condensable vent stream that is further processed to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. The xenon-krypton column further receives two streams of liquid oxygen from the lower pressure column and the rare gas containing overhead from the non-condensable stripping column and produces a crude xenon and krypton liquid stream and an oxygen-rich overhead.

A system and method for recovery of rare gases such as neon, helium, xenon, and krypton in an air separation unit is provided. The rare gas recovery system comprises a non-condensable stripping column linked in a heat transfer relationship with a xenon-krypton column via an auxiliary condenser-reboiler. The non-condensable stripping column produces a rare gas containing overhead that is directed to the auxiliary condenser-reboiler where most of the neon is captured in a non-condensable vent stream that is further processed to produce a crude neon vapor stream that contains greater than about 50% mole fraction of neon with the overall neon recovery exceeding 95%. The xenon-krypton column further receives two streams of liquid oxygen from the lower pressure column and the rare gas containing overhead from the non-condensable stripping column and produces a crude xenon and krypton liquid stream and an oxygen-rich overhead.

A process for recovering at least one fluid (e.g. xenon gas and/or krypton gas, etc.) from a feed gas can include utilization of a compression system, primary heat exchanger unit, a pre-purification unit (PPU), and other units to separate and recover at least one desired fluid. In some embodiments, fluid flows output from a first heat exchanger or separation system of the plant can be split so that a portion of a stream is output for downstream processing to purify xenon (Xe) and/or krypton (Kr) product flow(s) while another portion of the stream is recycled to a compression system or the PPU to undergo further purification and heat exchange so that the product output for downstream processing has a higher concentration of Xe or Kr. Some embodiments can be configured to provide an improved recovery of Xe and/or Kr as well as an improvement in operational efficiency.