A method of purifying air via a pre-purification unit (PPU) of an air separation unit (ASU) system having a pre-PPU chiller that is upstream of the PPU to cool compressed air before the compressed air is fed to the PPU can include passing air through an adsorber of the PPU to pass the air through a bed of adsorbent material within a vessel of the adsorber. In response to the pre-PPU chiller being determined to have an issue resulting in the pre-PPU chiller being tripped or requiring the pre-PPU chiller to be taken off-line, continuing to operate the ASU system at a full capacity even though nitrous oxide (N2O) within the air output from the PPU exceeds a first pre-selected threshold and is below a second pre-selected threshold associated with carbon dioxide (CO2) breakthrough. An ASU and a PPU can be designed to implement an embodiment of the method.

A method of controlling an industrial gas production facility comprising: receiving time-dependent power data receiving time-dependent operational characteristic data; defining one or more power constraints for the operational parameters of the power network; defining one or more process constraints for the operational parameters of each industrial gas plant; generating, based on the power data, the operational characteristic data, the one or more power constraints and the one or more process constraints, control set point values for the one or more industrial gas plants to achieve a pre-determined production parameter for the industrial gas production facility; and sending the control set point values to a control system to control the one or more industrial gas plants by adjusting one or more control set points of the industrial gas plants to achieve the pre-determined production parameter for the industrial gas production facility.

A method for operating a heat exchanger, in which a first operating mode is carried out in first time periods, and a second operating mode is carried out in second time periods that alternate with the first time periods; in the first operating mode a first fluid flow is formed at a first temperature level, is fed into the heat exchanger in a first region at the first temperature level, and is partially or completely cooled in the heat exchanger; in the first operating mode a second fluid flow is formed at a second temperature level, is fed into the heat exchanger in a second region at the second temperature level, and is partially or completely heated in the heat exchanger. A corresponding arrangement and a system with such an arrangement are also covered by the present invention.

A method of controlling an industrial gas production facility comprising: receiving time-dependent power data receiving time-dependent operational characteristic data; defining one or more power constraints for the operational parameters of the power network; defining one or more process constraints for the operational parameters of each industrial gas plant; generating, based on the power data, the operational characteristic data, the one or more power constraints and the one or more process constraints, control set point values for the one or more industrial gas plants to achieve a pre-determined production parameter for the industrial gas production facility; and sending the control set point values to a control system to control the one or more industrial gas plants by adjusting one or more control set points of the industrial gas plants to achieve the pre-determined production parameter for the industrial gas production facility.

A method for operating an air separation unit during an unexpected disturbance is provided. The method can include the steps of: determining that a process disturbance has occurred; starting-up a liquid back-up system that is configured to deliver a product gas at a desired product pressure; and introducing compressed air from an air accumulator into the air separation unit at a location that is downstream a main air compressor and upstream a cold box, wherein the compressed air is introduced in an amount that is effective for maintaining nominal operation of the air separation unit during the process disturbance and until the liquid back-up system is delivering the product gas at the desired product pressure.

A liquefier device which may be a retrofit to an air separation plant or utilized as part of a new design. The flow needed for the liquefier comes from an air separation plant running in a maxim oxygen state, in a stable mode. The three gas flows are low pressure oxygen, low pressure nitrogen, and higher pressure nitrogen. All of the flows are found on the side of the main heat exchanger with a temperature of about 37 degrees Fahrenheit. All of the gasses put into the liquefier come out as a subcooled liquid, for storage or return to the air separation plant. This new liquefier does not include a front end electrical compressor, and will take a self produced liquid nitrogen, pump it up to a runnable 420 psig pressure, and with the use of turbines, condensers, flash pots, and multi pass heat exchangers. The liquefier will make liquid from a planned amount of any pure gas oxygen or nitrogen an air separation plant can produce.

A gas production system that can supply liquefied gas obtained by rectifying source gas as product gas continuously with high heat efficiency without using a machine that has a risk of contamination like a pump. A gas production system includes a single pressure device having a single pressurized container to which liquefied gas extracted from a rectification unit is supplied, a pressure line for extracting and vaporizing a part of the liquefied gas in the pressurized container and returning the part of the liquefied gas to the pressurized container, and a second heat exchange unit that is disposed in the pressure line, and a liquefied gas storage unit that stores liquefied gas which is led out from the pressurized container.

Process for vaporizing purge liquid from a cryogenic liquid vaporizer, the liquid containing at least one impurity, in which the purge liquid is withdrawn from a bath of liquid surrounding the vaporizer or resulting from the vaporizer, all of the purge liquid is vaporized in a heater, characterized in that the content of the at least one impurity in at least one portion, or even all of the heated vaporized liquid is analysed and the flow rate of at least one portion, or even all of the heated vaporized liquid is measured.

A method for operating a heat exchanger, in which a first operating mode is carried out in first time periods, and a second operating mode is carried out in second time periods that alternate with the first time periods; in the first operating mode a first fluid flow is formed at a first temperature, is fed into the heat exchanger in a first region at the first temperature, and is partially or completely cooled in the heat exchanger; in the first operating mode a second fluid flow is formed at a second temperature, is fed into the heat exchanger in a second region at the second temperature, and is partially or completely heated in the heat exchanger; and in the second operating mode the feeding of the first fluid flow and of the second fluid flow into the heat exchanger is partially or completely halted.

The present invention relates to a process and a system for supplying a backup gas at a higher pressure from a source gas at a lower pressure. The backup gas at the lower pressure is at least partially condensed against a backup liquid at a higher pressure in a reprocessing heat exchanger and as a result, the backup liquid is at least partially vaporized. The backup liquid at the higher pressure is formed from boosting liquefied backup gas at the lower pressure. A backup vaporizer is disposed downstream of the reprocessing heat exchanger to completely vaporize the backup liquid at a higher pressure before it was delivered to the customer. The present invention eliminates the use of costly gas compressor and mitigates associated safety risks, in particular when the backup gas is oxygen.