A system and method for improving the performance of an oxygen, nitrogen, and argon producing air separation unit configured to produce a gaseous nitrogen product stream is provided. By recycling the argon condenser boil-off vapor stream to the main air compression train, the argon recovery and oxygen recovery while maintaining the production level of a medium or high pressure gaseous nitrogen product stream. In addition, some operational cost savings in terms of lower power costs can also be realized compared to some prior art oxygen, nitrogen, and argon producing air separation units.

A method of cleaning a condensate thermosyphon reboiler including modifying a flow rate of a hot oil stream introduced into the tube-side of a first condensate thermosyphon reboiler, modifying a flow rate of a condensate hydrocarbon stream introduced into the shell-side of the first condensate thermosyphon reboiler, and maintaining an operation of the condensate stabilizer system until the value of an overhead temperature of the first condensate thermosyphon reboiler is detected to have been modified from the first overhead temperature to a second overhead temperature. The method further includes modifying the flow rate of the condensate hydrocarbon stream from the second condensate flow rate to the first condensate flow rate, and modifying the flow rate of the hot oil stream from the second hot oil flow rate to the first hot oil flow rate.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

A system and method for flexible production of argon from a cryogenic air separation unit is provided. The cryogenic air separation unit is capable of operating in a ‘no-argon’ or ‘low-argon’ mode when argon demand is low or non-existent and then switching to operating in a ‘high-argon’ mode when argon is needed. The recovery of the argon products from the air separation unit is adjusted by varying the percentages of dirty shelf nitrogen and clean shelf nitrogen in the reflux stream directed to the lower pressure column. The cryogenic air separation unit and associated method also provides an efficient argon production/rejection process that minimizes the power consumption when the cryogenic air separation unit is operating in a ‘no-argon’ or ‘low-argon’ mode yet maintains the capability to produce higher volumes of argon products at full design capacity to meet argon product demands.

A method and device to produce oxygen by the low-temperature separation of air at variable energy consumption. A distillation column system comprises a high-pressure column, a low-pressure column and a main condenser, a secondary condenser and a supplementary condenser. Gaseous nitrogen from the high-pressure column is liquefied in the main condenser in indirect heat exchange with an intermediate liquid from the low-pressure column. A first liquid oxygen stream from the bottom of the low-pressure column is evaporated in the secondary condenser in indirect heat exchange with feed air to obtain a gaseous oxygen product. The supplementary condenser serves as a bottom heating device for the low-pressure column and is heated by means of a first nitrogen stream from the distillation column system, which nitrogen stream was compressed previously in a cold compressor.

The invention relates to a method and device for obtaining compressed oxygen and compressed nitrogen by the low-temperature separation of air in a distillation column system for nitrogen-oxygen separation, said distillation column system having at least one high-pressure column (8) and one low-pressure column (460), wherein the low-pressure column (460) is in a heat-exchanging connection with the high-pressure column (8) by means of a main condenser (461) designed as a condenser-evaporator. Feed air is compressed in an air compressor (2). The compressed feed air (6, 734, 802, 840) is cooled down in a main heat exchanger (20) and at least partially introduced into the high-pressure column (8). An oxygen-enriched liquid (462, 465) is removed from the high-pressure column (8) and fed to the low-pressure column (460) at a first intermediate position (464, 467, 906). A nitrogen-enriched liquid (468, 470) is removed from the high-pressure column (8) and/or the main condenser (461) and fed to the head of the low-pressure column (460). A liquid oxygen flow (11, 12) is removed from the distillation column system for nitrogen-oxygen separation, brought to an elevated pressure in the liquid state (13), introduced into the main heat exchanger (20) at said elevated pressure, evaporated or pseudo-evaporated and heated to approximately ambient temperature in the main heat exchanger (20), and finally obtained as a gaseous compressed oxygen product (14). A high-pressure process flow (34, 734) is brought into indirect heat exchange with the oxygen flow in the main heat exchanger (20) and then depressurized (36, 38; 736, 738), wherein the depressurized high-pressure flow (37, 737) is introduced at least partially in the liquid state into the distillation column system for nitrogen-oxygen separation. A gaseous circuit nitrogen flow (18, 19) is drawn from the high-pressure column and at least partially (21) compressed in a circuit compressor (22). A first sub-flow (45, 46; 244, 242, 230; 845, 846) of the circuit nitrogen flow is removed from the circuit compressor (22, 322), cooled down in the main heat exchanger (20), at least partially condensed in the bottom evaporator (9, 209) of the high-pressure column (8) in indirect heat exchange with the bottom liquid of the high-pressure column (8), and conducted back into the distillation column system for nitrogen-oxygen separation. A second sub-flow of the circuit nitrogen flow is branched

A multistage bath condenser-reboiler according to the present invention includes:

a heat exchanger core composed of (i) a heat exchange section formed by adjacently stacking condensation passages and evaporation passages, and (ii) a liquid communication section formed from liquid communication passages provided on at least one side surface in the stacking height direction of the heat exchange section; and

one or more stages of liquid reservoir sections formed on at least one side surface in the width direction of the heat exchanger core.

An improved process for liquid nitrogen production by cryogenic air separation using a distillation column system to enhance the product recovery.

Enhancements to a dual column, nitrogen producing cryogenic air separation unit are provided. Such enhancements include an improved air separation cycle that uses multiple condenser-reboilers and recycles a portion of the vapor from one or more of the condenser-reboilers to the incoming feed stream and or the compressed purified air streams to yield improvements in such dual column, nitrogen producing cryogenic air separation units. The multiple condenser-reboilers preferably include an integrated condenser-reboiler arrangement comprising a heat exchanger having a set of nitrogen condensing passages, a first set and second set of boiling passages, and a phase separator.

A system and method for flexible production of argon from a cryogenic air separation unit is provided. The cryogenic air separation unit is capable of operating in a ‘no-argon’ or ‘low-argon’ mode when argon demand is low or non-existent and then switching to operating in a ‘high-argon’ mode when argon is needed. The recovery of the argon products from the air separation unit is adjusted by varying the percentages of dirty shelf nitrogen and clean shelf nitrogen in the reflux stream directed to the lower pressure column. The cryogenic air separation unit and associated method also provides an efficient argon production/rejection process that minimizes the power consumption when the cryogenic air separation unit is operating in a ‘no-argon’ or ‘low-argon’ mode yet maintains the capability to produce higher volumes of argon products at full design capacity to meet argon product demands.