F27B1/28

Predictive refractory performance measurement system
11579104 · 2023-02-14 ·

A measurement system is provided for predicting a future status of a refractory lining that is lined over an inner surface of an outer wall of a manufacturing vessel and exposed to an operational cycle during which the refractory lining is exposed to a high-temperature environment for producing a non-metal and the produced non-metal. The system includes one or more laser scanners and a processor. The laser scanners are configured to conduct one or more pre-operational laser scans of the refractory lining prior to the operational cycle to collect data related to pre-operational cycle structural conditions, and one or more post-operational laser scans of the refractory lining after the operational cycle to collect data related to post-operational cycle structural conditions of the refractory lining. The processor is configured to predict future status of the refractory lining after subsequent operational cycles based on the determined exposure impact of the operational cycle.

Device and method for measuring softening and melting performances of iron ore in blast furnace under reducing condition

A method for measuring the softening and melting performances of iron ore in blast furnace is disclosed, which is implemented by a device including a high temperature furnace, gas supply system, a loading system and a weighing system. The method includes: step 1: the dried coke and iron ore specimen are placed in the graphite crucible in a specified way; step 2: the graphite crucible is placed in the high temperature furnace, and N.sub.2 is continuously fed into the high temperature furnace to reach an airtightness requirement; step 3: a vacuum pump is used to extract mixed gas in a hearth of the high temperature furnace and heating process is started; step 4: both the composition of mixed gas and pressure imposed on the iron ore are controlled according to the designed temperature variation; step 5: data are acquired to calculate.

Device and method for measuring softening and melting performances of iron ore in blast furnace under reducing condition

A method for measuring the softening and melting performances of iron ore in blast furnace is disclosed, which is implemented by a device including a high temperature furnace, gas supply system, a loading system and a weighing system. The method includes: step 1: the dried coke and iron ore specimen are placed in the graphite crucible in a specified way; step 2: the graphite crucible is placed in the high temperature furnace, and N.sub.2 is continuously fed into the high temperature furnace to reach an airtightness requirement; step 3: a vacuum pump is used to extract mixed gas in a hearth of the high temperature furnace and heating process is started; step 4: both the composition of mixed gas and pressure imposed on the iron ore are controlled according to the designed temperature variation; step 5: data are acquired to calculate.

METHOD OF OPERATING BLAST FURNACE AND BLAST FURNACE ANCILLARY FACILITY

Provided is a method of operating a blast furnace, including generating a regenerative methane gas using a blast furnace by-product gas, and blowing a blast gas and a reducing agent into the blast furnace from a tuyere, in which the blast gas is oxygen gas, the regenerative methane gas is used as at least part of the reducing agent, and the oxygen gas and/or the regenerative methane gas is preheated before being blown into the blast furnace from the tuyere.

METHOD FOR ESTIMATING THROAT TEMPERATURE OF BLAST FURNACE BASED ON MULTILAYER ORE-TO-COKE RATIO DISTRIBUTION MODEL

Disclosed is a method for estimating a blast furnace throat temperature based on a multilayer ore-to-coke ratio distribution model. According to the method, blast furnace equipment parameters and a burden distribution matrix are utilized, the burden layer profile of each layer is calculated according to the burden distribution movement process, a burden layer distribution model is established in combination with the descending process, and the ore-to-coke ratio of each burden layer is obtained. According to the method, the ore-to-coke ratio distribution of multiple layers and main parameters of a blast furnace are used as input, a generalized regression neural network is used for estimating the temperature at the corresponding measurement position of throat temperature, so as to realize the monitoring of throat temperature in the blast furnace process.

METHOD FOR DETECTING FLUCTUATION OF SOLIDIFIED LAYER AND METHOD FOR OPERATING BLAST FURNACE

A method for detecting a fluctuation of a solidified layer, and a method for operating a blast furnace by employing the relevant method. In the method for detecting a fluctuation of a solidified layer, the fluctuation of the solidified layer in the lower part of a blast furnace is detected by using the amount of heat supplied to pig iron in the lower part of the blast furnace and the amount of heat in the pig iron tapped in a predetermined period.

SYSTEM FOR TREATING OILY SOLID MATERIAL AND METHOD FOR TREATING OILY SOLID MATERIAL

Embodiments of the present disclosure provide a system for treating oily solid material and a method for treating oily solid material. The system for treating oily solid material includes a thermal desorption module, a thermal desorption vapor treatment module and an incondensable gas treatment module. The thermal desorption module includes a vertical furnace body, a stirring shaft and an electromagnetic induction heating coil assembly. The electromagnetic induction heating coil assembly includes a plurality of coil units sequentially arranged at an outer side of the sidewall of the vertical furnace body along the height direction (Y). A heating power of each of the plurality of coil units is configured to be independently controlled.

SYSTEM FOR TREATING OILY SOLID MATERIAL AND METHOD FOR TREATING OILY SOLID MATERIAL

Embodiments of the present disclosure provide a system for treating oily solid material and a method for treating oily solid material. The system for treating oily solid material includes a thermal desorption module, a thermal desorption vapor treatment module and an incondensable gas treatment module. The thermal desorption module includes a vertical furnace body, a stirring shaft and an electromagnetic induction heating coil assembly. The electromagnetic induction heating coil assembly includes a plurality of coil units sequentially arranged at an outer side of the sidewall of the vertical furnace body along the height direction (Y). A heating power of each of the plurality of coil units is configured to be independently controlled.

SHAFT FURNACE CONDITION MONITORING

A shaft furnace, in particular a blast furnace, includes a metal jacket defining the furnace outer wall and a protective layer protecting the inner surface of the outer wall. At least one condition monitoring probe is arranged inside within the protective layer to monitor the latter. The condition monitoring probe is connected to a wireless module arranged outside the outer wall to transmit condition monitoring data. The wireless module is located inside a casing mounted to the outer surface of the metal jacket. The condition monitoring probe includes one or more conductive loops positioned at predetermined depths below the front face of the cooling plate body, or of the refractory lining, so that wear of the body, resp. refractory, can be detected by a change of an electrical characteristic of the loop(s) due to abrasion.

Abnormality detection method and blast furnace operation method

An abnormality detection method of detecting abnormality of a blast furnace from tuyere images shot by cameras installed in vicinities of a plurality of tuyeres of the blast furnace includes: collecting, in a time-series manner, representative brightness vectors defined by representative brightnesses determined based on brightness values of respective pixels for each of the tuyeres image previously shot by the cameras at a same time; extracting a principal component vector by performing principal component analysis on the representative brightness vectors collected in the time-series manner; calculating, as an evaluation value, a length of a normal line drawn in a direction of the principal component vector from the representative brightness vector collected from the tuyere images shot by the cameras at the same time during an operation; and detecting the abnormality of the blast furnace by comparing the evaluation value with a predetermined threshold.